Ultra-High Temperature Furnace Heating Solution
Core Value: Premium U-type Mosi2 (Molybdenum Disilicide) heating element engineered for continuous operation up to 1800°C in demanding high-temperature furnace applications. Unique 6mm hot zone with 12mm cold end maximizes heating efficiency while minimizing power losses. Exceptional chemical stability and oxidation resistance ensure element life exceeding 15,000 hours with no aging effect. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE and UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS.
- ✓ Ultra-High Temperature: 1800°C continuous operation
- ✓ Mosi2 Technology: No aging, stable resistance
- ✓ U-Type Design: Efficient 6mm/12mm diameter
- ✓ Fast Heating: Reaches temperature in minutes
- ✓ Long Life: 15,000+ hour service life
- ✓ Chemical Resistance: Inert to most atmospheres
- ✓ Reliable Quality: 30+ YEARS MANUFACTURING EXPERIENCE
- ✓ Quality Assured: UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS
- ✓ Global Standards: CE, LVD, RoHS, ISO 9001 certified
Technical Specifications & Performance Data
| Parameter | Standard Value | Customizable Range | Notes |
|---|---|---|---|
| Heating Element Type | U Type Mosi2 | W, I, L shapes available | Molybdenum disilicide |
| Max Temperature | 1800°C continuous | 1850°C peak | In air atmosphere |
| Hot Zone Diameter | 6mm | 3mm – 9mm custom | Standard U-type |
| Cold End Diameter | 12mm | 2x hot zone diameter | Minimizes power loss |
| Hot Zone Length | 150mm (standard) | 100mm – 500mm | Custom lengths available |
| Cold End Length | 50mm each side | 40mm – 100mm | Connection zone |
| Center Distance | 50mm | 30mm – 80mm | Bridge length |
| Power Rating | 2800W (at 1800°C) | Application dependent | Surface load optimized |
| Resistance at 20°C | 0.08 Ω (approx) | Per element | Varies with dimensions |
| Operating Atmosphere | Air, inert, reducing | Most atmospheres | Excludes halogens |
| Mounting | Vertical hanging | Horizontal possible | Spring loading recommended |
| Service Life | 15,000+ hours | No aging effect | Volume discount for 50+ units |
| Warranty | 1 Year Standard | Quality assured | COMPREHENSIVE QUALITY ASSURANCE |
Industrial Applications & Solutions
- High-Temperature Laboratory Furnaces: Research, analysis, material testing. 1800°C capability for sintering and firing. Fast heat-up reduces experiment time. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE in lab equipment.
- Ceramic Sintering Kilns: Technical ceramics, advanced materials. No aging ensures consistent firing cycles. Chemical inertness prevents contamination. UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS for continuous production.
- Glass Melting Furnaces: Borosilicate glass, quartz glass. High temperature capability for difficult glass types. Stable resistance maintains melt temperature precisely. 15,000+ hour life reduces maintenance.
- Metal Heat Treatment: Bright annealing, vacuum brazing. Clean operation, no outgassing. Element replacement intervals extended. Temperature uniformity ±5°C.
- Dental Zirconia Furnaces: Sintering dental crowns and bridges. Precise temperature control critical for quality. Fast response for short cycles. Complies with medical device standards.
- Electronics Manufacturing: Ceramic substrate firing, thick film processing. Clean atmosphere compatibility. No element degradation in controlled atmospheres. High reliability for production lines.
HT-Heater vs Standard Market Mosi2 Elements
- Consistent furnace performance
| Feature | HT-Heater | Standard Market | Your Advantage |
|---|---|---|---|
| Max Temperature | 1800°C continuous | 1700-1750°C | 50-100°C higher capability |
| Service Life | 15,000+ hours | 8,000-10,000 hours | 50% longer life |
| Aging Effect | No aging, stable resistance | Some resistance drift | |
| Hot/Cold Diameter Ratio | 6mm/12mm optimized | 6mm/9mm or 9mm/18mm | Better power efficiency |
| Bend Radius | Finer grain structure | Coarser grains | Lower breakage risk |
| Glaze Quality | Uniform protective glaze | Inconsistent coverage | Better oxidation protection |
| Manufacturing Experience | 30+ YEARS EXPERIENCE | Less than 10 years | Proven Mosi2 technology |
| Quality Assurance | UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS | Basic resistance test | ZERO DEFECT DELIVERY |
Installation & Integration Guidelines
- Furnace Integration: Vertical hanging with spring loading; Minimum 50mm element spacing; 100mm from walls; Alumina furnace lining preferred; Avoid silicon carbide contact.
- Electrical Connection: Aluminum braiding straps; Bolted connections to cold ends; Step-down transformer required; Current rating 150-200A; Water-cooled cables for high power.
- Power Control: SCR phase-angle control; Stepwise power increase on startup; Avoid full voltage cold start; Current limiting recommended; 3-phase for multiple elements.
- Atmosphere Control: Avoid halogen gases; Nitrogen, argon, hydrogen compatible; Ventilation for moisture; Clean atmosphere extends life; Protect from falling debris.
- Safety Systems: Over-temperature interlock; Current monitoring; Ground fault protection; Emergency shutdown; Regular inspection schedule.
Customer Success Stories
Case 1: Advanced Ceramic Manufacturing (Japan)
Application: Technical ceramics sintering furnace
Challenge: SiC elements failed at 1650°C, limiting product capabilities
Solution: U-type Mosi2 elements 6/12mm, 48 units in 4-zone furnace
Results: OPERATING TEMPERATURE INCREASED TO 1800°C. Element life 18,000+ hours. New high-value product line developed.
Client Quote: “HT-Heater UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS – every element is perfect. Mosi2 technology opened new markets for us.” – R&D Director
Case 2: Dental Zirconia Sintering (USA)
Application: Dental lab furnace for crown sintering
Challenge: Short element life increased operating costs and downtime
Solution: U-type 6/12mm Mosi2 elements with spring loading system
Results: ELEMENT LIFE DOUBLED TO 20,000 CYCLES. Furnace uptime increased to 99.5%. 3 years operation with zero failures.
Client Quote: “30+ YEARS MANUFACTURING EXPERIENCE shows in element quality. The 6/12mm diameter ratio is optimized for our application.” – Production Manager
Pricing & Procurement Options
Sample Orders: Available for evaluation at sample pricing. Contact sales for details. All samples UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.
Standard Production: MOQ 10 pieces. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE ensures consistent quality. Volume discounts for 50+ units.
Custom Configurations: Custom hot/cold lengths, diameters, shapes available. Engineering consultation included. All custom elements UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.
Lead Times: Standard: 7-10 days production. Custom: 10-14 days. Samples: 5-7 days. Rush service available for urgent projects.
Min. Order: 10 pcs | Lead Time: 7-10 Days | Custom MOQ: 1 pc
Global Logistics: Worldwide shipping via UPS, DHL, FedEx, EMS, TNT or shipping agent as your request. All deliveries backed by 30+ YEARS MANUFACTURING EXPERIENCE.
Global Certifications & Compliance
- CE Marking
Conforms to European directives
Health, safety, environmental protection - LVD Compliance
Low Voltage Directive
Electrical safety requirements - RoHS Compliant
Restriction of Hazardous Substances
Environmentally safe materials - ISO 9001
Quality Management System
Rigorous quality control processes
Quality Documentation: Certificate of Conformity, material certificates, and test reports available. Every element UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS before shipment.
Comprehensive After-Sales Support
Warranty: 1 Year Standard Warranty against manufacturing defects. COMPREHENSIVE QUALITY ASSURANCE backed by 30+ YEARS MANUFACTURING EXPERIENCE.
Technical Support: Application engineering for furnace design. Element layout optimization. Power supply sizing guidance. Installation troubleshooting.
Service Network: BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE. UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS ensures reliability. Global support for technical inquiries.
Quality Commitment: Material traceability documentation available. Replacement elements and accessories in stock. Design consultation for optimal furnace performance.
Ready for Ultra-High Temperature Furnaces?
Next Steps:
- 📧 Request Custom Quote – Based on your furnace specifications
- 📄 Download Technical Datasheet – Power curves & dimensions
- 🔧 Schedule Engineering Consultation – Optimize element layout
- 📦 Order Evaluation Samples – Test in your furnace
- 📞 Contact Sales Team – Quick response within 2 hours
HT-Heater.com – Industrial High Temperature Solutions
30+ YEARS MANUFACTURING EXPERIENCE | UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS | CE LVD RoHS ISO 9001
Mosi2 Heating Elements | Ultra-High Temp | Custom Solutions | Global Support
