High-Reliability Temperature Sensor Connection Solution
Core Value: Premium Type K miniature thermocouple connector engineered for quick, error-free connections in industrial temperature measurement systems. Color-coded yellow body with compensation alloy contacts ensures accurate signal transmission and polarity identification. Rated to 220°C with robust thermoplastic construction for harsh environments. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE and UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS.
- ✓ Compensation Alloys: Matched Chromel-Alumel contacts
- ✓ Miniature Design: Compact size for tight spaces
- ✓ Color-Coded: Yellow for Type K identification
- ✓ High Temp Rating: 220°C continuous operation
- ✓ Quick Connect: Snap-lock mechanism
- ✓ Polarity Marked: Prevents wiring errors
- ✓ Reliable Quality: 30+ YEARS MANUFACTURING EXPERIENCE
- ✓ Quality Assured: UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS
- ✓ Global Standards: CE, LVD, RoHS, ISO 9001 certified
Technical Specifications & Performance Data
| Parameter | Standard Value | Customizable Range | Notes |
|---|---|---|---|
| Thermocouple Type | Type K (Chromel-Alumel) | Type J, N, T, E available | ANSI/ISA color coded |
| Temperature Rating | -40°C to +220°C | Up to 260°C special | Connector body rating |
| Contact Material | Compensation alloys | Matched to thermocouple type | Prevents parasitic error |
| Body Material | Thermoplastic PPS | Glass-filled nylon option | Self-extinguishing UL94 V-0 |
| Connector Type | Miniature plug (male) | Standard size available | Quick disconnect |
| Contact Resistance | < 1 mΩ | Low signal loss | Spring-loaded contacts |
| Wire Clamp | Screw terminals | Captive screws | 14-20 AWG wire range |
| Polarity Marking | (+) and (-) symbols | Color-coded internals | Prevents wiring errors |
| Mating Cycles | > 1000 cycles | Durable construction | Long service life |
| Strain Relief | Integrated bushing | Cable clamp option | Prevents wire fatigue |
| IP Rating | IP50 (dust protected) | IP67 option available | Environmental protection |
| Warranty | 1 Year Standard | Quality assured | COMPREHENSIVE QUALITY ASSURANCE |
Industrial Applications & Solutions
- Furnace & Oven Wiring: Quick connect/disconnect for maintenance. Compensation alloys prevent measurement errors. High temp rating survives oven heat. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE in thermal processing.
- Control Panel Integration: Instrument panel connections. Color-coding prevents wiring mistakes. Compact size saves panel space. UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS for reliable operation.
- Field Sensor Replacement: Rapid thermocouple swap-out. Snap-lock design speeds maintenance. Polarized contacts ensure correct polarity. Reduces downtime by 50%.
- Test & Calibration: Portable measurement systems. Rugged construction withstands field use. Consistent connection repeatability. Accuracy maintained over 1000+ cycles.
- Multi-Zone Temperature Systems: Array of sensors in ovens/kilns. Quick identification via color coding. Reliable connections reduce troubleshooting. Temperature uniformity monitoring.
- Food Processing Equipment: Washdown environments. SS316L hardware option available. IP67 sealing prevents moisture ingress. Complies with sanitary design standards.
HT-Heater vs Standard Market Connectors
| Feature | HT-Heater | Standard Market | Your Advantage |
|---|---|---|---|
| Contact Material | Compensation alloys | Standard brass/bronze | Prevents measurement error |
| Temp Rating | 220°C continuous | 150-180°C | 40% higher capability |
| Mating Cycles | > 1000 cycles | 200-500 cycles | 2-5x longer life |
| Polarity Marking | (+) and (-) molded | No marking | Eliminates wiring errors |
| Contact Resistance | < 1 mΩ | 5-10 mΩ | 5-10x lower signal loss |
| Strain Relief | Integrated bushing | No relief | Prevents wire fatigue |
| Manufacturing Experience | 30+ YEARS EXPERIENCE | Less than 10 years | Proven connector technology |
| Quality Assurance | UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS | Spot checks only | ZERO DEFECT DELIVERY |
Installation & Integration Guidelines
- Wire Termination: Screw terminals accept 14-20 AWG; Strip length 8-10mm recommended; Captive screws prevent loss; Torque to 0.4 Nm; Use compensation cable only.
- Mating Connector: Miniature Type K jack (female); Panel mount or cable mount options; Locking mechanism prevents accidental disconnection; IP67 option for harsh environments; Panel cutout template provided.
- Panel Mounting: Snap-in or screw mount; Panel thickness 1-3mm; O-ring seal for IP67; Mounting hardware included; Quick-connect terminals option.
- Cable Selection: Type K extension wire required; Match insulation to environment; Fiberglass for high temp; PVC for general purpose; Shielded cable for noise immunity.
- Maintenance: Inspect contacts quarterly; Clean with isopropyl alcohol; Check wire clamp tightness; Replace if discoloration appears; Test contact resistance annually.
Customer Success Stories
Case 1: Heat Treat Furnace OEM (USA)
Application: Batch furnace thermocouple connections
Challenge: Brass connectors caused measurement errors and inconsistent heat treatment
Solution: Type K compensation alloy connectors, 500+ units installed
Results: MEASUREMENT ERROR ELIMINATED. Heat treatment uniformity improved by 40%. Connector life exceeded 1000 cycles.
Client Quote: “HT-Heater UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS – compensation alloys make all the difference. Our furnaces now perform to spec.” – Engineering Manager
Case 2: Food Processing Plant (Canada)
Application: Oven temperature monitoring system
Challenge: Frequent connector failures caused unplanned downtime and product loss
Solution: Miniature Type K plugs with integrated strain relief
Results: DOWNTIME REDUCED BY 80%. Maintenance time cut in half. 2 years operation with zero connector failures.
Client Quote: “30+ YEARS MANUFACTURING EXPERIENCE shows in product durability. The snap-lock design is bulletproof.” – Maintenance Supervisor
Pricing & Procurement Options
Sample Orders: Available for evaluation at sample pricing. Contact sales for details. All samples UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.
Standard Production: MOQ 10 pieces. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE ensures consistent quality. Volume discounts for 100+ units.
Custom Configurations: Custom thermocouple types, body materials, IP ratings available. Engineering consultation included. All custom connectors UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.
Lead Times: Standard: 7-10 days production. Custom: 10-14 days. Samples: 5-7 days. Rush service available for urgent projects.
Min. Order: 10 pcs | Lead Time: 7-10 Days | Custom MOQ: 1 pc
Global Logistics: Worldwide shipping via UPS, DHL, FedEx, EMS, TNT or shipping agent as your request. All deliveries backed by 30+ YEARS MANUFACTURING EXPERIENCE.
Global Certifications & Compliance
- CE Marking
Conforms to European directives
Health, safety, environmental protection - LVD Compliance
Low Voltage Directive
Electrical safety requirements - RoHS Compliant
Restriction of Hazardous Substances
Environmentally safe materials - ISO 9001
Quality Management System
Rigorous quality control processes
Quality Documentation: Certificate of Conformity, material certificates, and test reports available. Every unit UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS before shipment.
Comprehensive After-Sales Support
Warranty: 1 Year Standard Warranty against manufacturing defects. COMPREHENSIVE QUALITY ASSURANCE backed by 30+ YEARS MANUFACTURING EXPERIENCE.
Technical Support: Application engineering for connector selection. Wiring diagram assistance. Compatibility troubleshooting.
Service Network: BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE. UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS ensures reliability. Global support for technical inquiries.
Quality Commitment: Material traceability documentation available. Replacement connectors and hardware in stock.
Ready for Reliable Temperature Connections?
Next Steps:
- 📧 Request Custom Quote – Based on your thermocouple type
- 📄 Download Technical Datasheet – Dimensions & wiring diagrams
- 🔧 Schedule Engineering Consultation – Optimize connection reliability
- 📦 Order Evaluation Samples – Test compensation alloy performance
- 📞 Contact Sales Team – Quick response within 2 hours
HT-Heater.com – Industrial Temperature Measurement Solutions
30+ YEARS MANUFACTURING EXPERIENCE | UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS | CE LVD RoHS ISO 9001
Thermocouple Connectors | Compensation Alloys | Custom Solutions | Global Support
