Rapid Response Infrared Solution for Industrial Heating
Core Value: High-intensity short wave infrared heater with 24K gold-plated reflector delivering instant, focused heat energy. 2kW-rated quartz halogen lamp reaches 2200°C emitter temperature in under 2 seconds. Gold reflector provides 95% reflectivity for maximum energy efficiency. Ideal for high-speed production lines requiring precise, controllable heating. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE and UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS.
- ✓ Instant Heat: Full power in under 2 seconds
- ✓ Gold Reflector: 95% reflectivity, energy efficient
- ✓ High Power: 2kW focused IR radiation
- ✓ Short Wave Technology: 1-2 μm wavelength
- ✓ Compact Design: 355mm length, easy integration
- ✓ Long Life: 5,000+ hour lamp lifespan
- ✓ Reliable Quality: 30+ YEARS MANUFACTURING EXPERIENCE
- ✓ Quality Assured: UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS
- ✓ Global Standards: CE, LVD, RoHS, ISO 9001 certified
Technical Specifications & Performance Data
| Parameter | Standard Value | Customizable Range | Notes |
|---|---|---|---|
| Power Rating | 2kW (single-phase) | 1kW – 6kW | Modular design |
| Voltage Rating | 230V AC | 110V – 480V | 50/60Hz compatible |
| Heating Length | 300mm active zone | 150mm – 500mm | Focused radiation area |
| Total Length | 355mm including terminals | Custom lengths | Includes mounting space |
| Wavelength Range | 1-2 μm (short wave) | Medium wave option | Near infrared spectrum |
| Emitter Temperature | 2200°C | Up to 2500°C | Tungsten halogen lamp |
| Reflector Material | 24K gold plated | Gold or ceramic coating | 95% IR reflectivity |
| Tube Material | Clear quartz | Opaque quartz option | High-purity silica |
| Response Time | < 2 seconds | Instant on/off | No preheat required |
| Mounting | Hairpin clamps | Custom brackets | Tool-free installation |
| Lifespan | 5,000+ hours | 7,000+ hours (premium) | Continuous operation |
| Warranty | 1 Year Standard | Quality assured | COMPREHENSIVE QUALITY ASSURANCE |
Industrial Applications & Solutions
- Automotive Paint Curing: Body panel coating lines. Short wave penetrates multiple paint layers. Gold reflector focuses energy on target. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE in OEM lines.
- Plastic Thermoforming: High-speed packaging production. Instant heat reduces cycle time. Quartz tube withstands thermal shock. UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS for 24/7 operation.
- Printing Drying: UV/Water-based ink curing. Targeted heating between color stations. No warm-up delay for job changes. Energy savings of 30% vs hot air.
- Food Processing: Surface browning, moisture removal. SS316L mounting hardware option. Complies with food contact standards. Rapid on/off controls product quality precisely.
- Glass Laminating: PVB interlayer heating. Uniform heat distribution critical for clarity. Short wave heats glass without overheating. Temperature control ±1°C.
- Textile Drying: Fabric coating and finishing. Instant response matches line speed changes. Focused heating reduces energy waste. Compact size fits existing frames.
HT-Heater vs Standard Market Heaters
| Feature | HT-Heater | Standard Market | Your Advantage |
|---|---|---|---|
| Reflector Efficiency | 24K gold, 95% reflectivity | Aluminum, 70-80% | 15% energy savings |
| Response Time | < 2 seconds | 10-30 seconds | 10x faster cycle times |
| Peak Temperature | 2200°C | 1800°C | Higher heat flux density |
| Lamp Lifespan | 5,000+ hours | 2,000-3,000 hours | 2x replacement interval |
| Quartz Purity | High-purity silica | Standard quartz | Better IR transmission |
| Mounting Hardware | Vibration-resistant clamps | Standard brackets | No lamp breakage |
| Manufacturing Experience | 30+ YEARS EXPERIENCE | Less than 10 years | Proven halogen technology |
| Quality Assurance | UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS | Basic power-on test | ZERO DEFECT DELIVERY |
Installation & Integration Guidelines
- Mechanical Mounting: Hairpin clamps for tool-free replacement; Minimum 100mm from workpiece; Horizontal operation recommended; Vibration isolation for high-speed lines; Thermal expansion allowance.
- Electrical Connection: Ceramic terminal block; Wire size: 2.5mm² minimum; Conduit connection IP65; Ground bonding mandatory; SSR switching required.
- Control Systems: Zero-crossing SSR for noise reduction; PID temperature control; Phase-angle firing option; Thyristor power controller; PLC integration ready.
- Safety Requirements: Protective grille mandatory; Over-temperature cutout; Air cooling for housing; Interlock with line control; Emergency stop circuit.
- Reflective Optimization: Gold reflector cleaning protocol; Alignment tool included; Replaceable reflector cassette; Parabolic focus adjustment; Heat shield for nearby components.
Customer Success Stories
Case 1: High-Speed Packaging Line (Italy)
Application: PET clamshell thermoforming
Challenge: Slow heaters limited production to 30 cycles/minute
Solution: 2kW short wave heaters with gold reflectors, 50+ units
Results: PRODUCTION SPEED INCREASED TO 60 CYCLES/MINUTE. Energy consumption reduced by 20%. Lamp life averaged 5,800 hours.
Client Quote: “HT-Heater UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS – every lamp performs identically. The gold reflector makes a huge difference.” – Operations Manager
Case 2: Automotive Paint Booth (Spain)
Application: Mirror housing powder coating cure
Challenge: Uneven curing caused color variation and rejects
Solution: 2kW gold reflector heaters in zone-controlled array
Results: REJECT RATE REDUCED BY 92%. Curing time cut from 20 to 8 minutes. 3 years operation with zero failures.
Client Quote: “30+ YEARS MANUFACTURING EXPERIENCE shows in the durability. Best IR heaters we’ve used in 20 years.” – Maintenance Chief
Pricing & Procurement Options
Sample Orders: Available for evaluation at sample pricing. Contact sales for details. All samples UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.
Standard Production: MOQ 10 pieces. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE ensures consistent quality. Volume discounts for 50+ units.
Custom Configurations: Custom lengths, power ratings, voltages available. Engineering consultation included. All custom heaters UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.
Lead Times: Standard: 7-10 days production. Custom: 10-14 days. Samples: 5-7 days. Rush service available for urgent projects.
Min. Order: 10 pcs | Lead Time: 7-10 Days | Custom MOQ: 1 pc
Global Logistics: Worldwide shipping via UPS, DHL, FedEx, EMS, TNT or shipping agent as your request. All deliveries backed by 30+ YEARS MANUFACTURING EXPERIENCE.
Global Certifications & Compliance
- CE Marking
Conforms to European directives
Health, safety, environmental protection - LVD Compliance
Low Voltage Directive
Electrical safety requirements - RoHS Compliant
Restriction of Hazardous Substances
Environmentally safe materials - ISO 9001
Quality Management System
Rigorous quality control processes
Quality Documentation: Certificate of Conformity, material certificates, and test reports available. Every unit UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS before shipment.
Comprehensive After-Sales Support
Warranty: 1 Year Standard Warranty against manufacturing defects. COMPREHENSIVE QUALITY ASSURANCE backed by 30+ YEARS MANUFACTURING EXPERIENCE.
Technical Support: Application engineering for IR heating optimization. Reflector system design guidance. Installation troubleshooting assistance.
Service Network: BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE. UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS ensures reliability. Global support for technical inquiries.
Quality Commitment: Material traceability documentation available. Replacement lamps and reflectors in stock. Repair evaluation service provided.
Ready for Instant Infrared Heating?
Next Steps:
- 📧 Request Custom Quote – Based on your heating requirements
- 📄 Download Technical Datasheet – Spectral data & dimensions
- 🔧 Schedule Engineering Consultation – Optimize IR efficiency
- 📦 Order Evaluation Samples – Test in your application
- 📞 Contact Sales Team – Quick response within 2 hours
HT-Heater.com – Industrial Infrared Heating Solutions
30+ YEARS MANUFACTURING EXPERIENCE | UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS | CE LVD RoHS ISO 9001
Short Wave IR Heaters | Gold Reflector | Custom Solutions | Global Support
