Core Value: The Quartz Group Heater (Quartz Cassette Element) bridges the gap between ceramic heaters and halogen lamps. It consists of a bank of high-purity quartz glass tubes mounted in a highly reflective aluminized steel or stainless steel housing. This design provides rapid thermal response (heating up and cooling down in seconds rather than minutes), making it perfect for processes requiring frequent stops or precise temperature profiling. Emitting medium-wave infrared energy (1.5–8 µm), it is the industry standard for high-speed thermoforming and industrial drying applications. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE and UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS for consistent output and durability.
- ✓ Fast Response: Reaches operating temperature in 30-60 seconds (vs 10+ mins for ceramic).
- ✓ Standard Dimensions: Available in standard industry sizes (PFQE, PHQE) to retrofit ceramic systems.
- ✓ Medium Wave IR: Excellent absorption range for plastics, water-based paints, and adhesives.
- ✓ High Efficiency: Quartz glass transmits 95% of infrared energy with minimal loss.
- ✓ Zone Control: Fast cool-down prevents product burning during line stoppages.
- ✓ Clean Heating: No dust or particle generation, suitable for clean environments.
- ✓ Reliable Quality: 30+ YEARS MANUFACTURING EXPERIENCE ensures coil stability.
- ✓ Quality Assured: UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS.
- ✓ Global Standards: CE, LVD, RoHS, ISO 9001 certified.
Technical Specifications & Performance Data
| Parameter | Standard Value | Customizable Range | Notes |
|---|---|---|---|
| Element Type | Quartz Cassette / Pillared | – | Full (PFQE) / Half (PHQE) |
| Dimensions | 248x62mm / 123x62mm | Custom Banks | Retrofits Ceramic Heaters |
| Power Rating | 250W – 1000W | Up to 1500W | High Watt Density |
| Voltage Rating | 230V AC | 110V – 480V | 50/60Hz compatible |
| Surface Temperature | 400°C – 750°C | – | Highly visible glow |
| Wavelength range | 1.5 – 8 microns | – | Medium Wave |
| Response Time | < 60 Seconds | – | Ideal for cyclic use |
| Housing Material | Aluminized Steel | Stainless Steel | Reflective & Heat Resistant |
| Tube Material | High Purity Quartz | – | Thermal Shock Resistant |
| Mounting | M5 Mounting Studs | – | Standard 100mm spacing |
| Warranty | 1 Year Standard | Quality assured | COMPREHENSIVE QUALITY ASSURANCE |
Industrial Applications & Solutions
- Plastic Thermoforming: The #1 application. The fast response allows the heaters to pulse on/off during the indexing cycle, saving energy and preventing sheet sag or burning if the machine stops.
- Paint Curing & Drying: Medium wave IR matches the absorption spectrum of water and solvents perfectly, driving moisture out of paints and coatings rapidly.
- Shrink Wrapping: Provides instant high-intensity heat to shrink films quickly on high-speed conveyor lines.
- Textile Drying: Drying screen printed t-shirts or fabrics. Quartz heaters can be turned off instantly during belt stops to prevent scorching the fabric.
- Laminating: Activating adhesives for lamination processes. The uniform heat ensures a strong bond without overheating the substrate.
- Space Heating: Used in large industrial halls where instant directional heat is required for personnel comfort.
HT-Heater vs Standard Market Heaters
| Feature | HT-Heater (Factory) | Standard Market | Your Advantage |
|---|---|---|---|
| Quartz Purity | Premium Grade Quartz | Standard Glass | Higher IR transmission |
| Coil Stability | Supported Spiral | Sagging Wire | No coil sagging/shorting |
| Housing Reflectivity | Polished Aluminized Steel | Dull Galvanized | Maximum forward projection |
| Assembly | Precision Ceramic Pillars | Loose Spacers | Vibration resistance |
| Manufacturing Experience | 30+ YEARS EXPERIENCE | Less than 5 years | Long-term reliability |
| Quality Assurance | MULTIPLE RIGOROUS QUALITY CHECKS | Visual only | ZERO DEFECT DELIVERY |
Installation & Integration Guidelines
- Retrofit Ready: These heaters use the same standard M5 mounting studs (100mm center-to-center) as standard ceramic heaters, allowing for direct plug-and-play replacement to upgrade system speed.
- Handling: Quartz tubes are fragile. Handle with care during installation. Avoid touching the glass with bare hands as oils can create hot spots; clean with alcohol if touched.
- Control: Ideal for use with PID controllers and Solid State Relays (SSR). Phase angle firing is recommended for the smoothest temperature control and element life.
- Horizontal Use: Standard quartz heaters are designed for horizontal operation to prevent the internal coil from sagging. Vertical orientation requires special “star-wound” coils (available upon request).
Customer Success Stories
Case 1: Auto Parts Thermoformer (Mexico)
Application: Vacuum forming ABS car bumpers.
Challenge: Ceramic heaters took 20 minutes to heat up and wasted energy during mold changes.
Solution: Retrofitted 300 Quartz Cassette Heaters (1000W).
Results: ENERGY SAVINGS OF 30%. “The instant on/off capability is a game changer. HT-Heater UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS.”
Case 2: T-Shirt Screen Printing (USA)
Application: Flash cure unit for plastisol inks.
Challenge: Scorch marks on shirts when the conveyor paused.
Solution: Fast-response Quartz Group Heaters.
Results: ZERO SCRAP RATE. “The heaters cool down instantly when the belt stops. 30+ YEARS MANUFACTURING EXPERIENCE is evident in the build quality.”
Case 3: Paper Drying Line (Finland)
Application: Moisture profiling control.
Challenge: Need precise zonal control to fix wet streaks.
Solution: High-density bank of 500W Quartz elements.
Results: IMPROVED PAPER QUALITY. “Excellent response time and control. Great quality assurance.”
Pricing & Procurement Options
Standard Production: MOQ 10 pieces. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE ensures consistent quality. Discounts for 50+ units. Standard models in stock.
Lead Times: Standard: 7-10 days production. Custom: 10-15 days. Samples: 5-7 days. Rush service available for urgent requirements.
Global Logistics: Worldwide shipping via UPS, DHL, FedEx, EMS, TNT or the shipping agent as your request. Every shipment backed by 30+ YEARS MANUFACTURING EXPERIENCE.
Sample Orders: Available for testing. Contact sales for pricing. All samples UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.
Global Certifications & Compliance
- CE Marking
Conforms to European directives - LVD Compliance
Electrical safety requirements - RoHS Compliant
Environmentally safe materials - ISO 9001
Rigorous quality control processes
Quality Documentation: Certificate of Conformity and resistance test reports available. Every unit UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS before shipment.
Comprehensive After-Sales Support
Warranty: 1 Year Standard Warranty against manufacturing defects.
Technical Support: Assistance with upgrading from ceramic to quartz systems.
Service Network: BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE. Global technical support available.
Ready to Upgrade Your Infrared Heating?
Next Steps:
- 📧 Request Custom Quote – Specify dimensions and wattage
- 🔧 Free Retrofit Analysis – Upgrade from ceramic to quartz
- 📦 Order Test Samples – Experience fast response
- 📞 Contact Infrared Experts – Response within 2 hours
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