Core Value: The Mica Strip Heater 300W 10-Inch is a high-performance component designed for efficient conductive heating on flat surfaces. Featuring a high-temperature Stainless Steel (SS304) Sheath, it provides exceptional durability and oxidation resistance compared to standard galvanized sheaths. The thin, low-mass design ensures rapid heat transfer and quick response times for packaging machinery, sealing bars, and platens. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE and UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS to guarantee uniform heat distribution and long service life.
- ✓ Efficient Heat Transfer: Direct surface contact ensures maximum thermal efficiency.
- ✓ Robust Construction: Rust-resistant SS304 sheath for harsh industrial environments.
- ✓ High Dielectric Strength: Premium grade mica insulation prevents electrical leakage.
- ✓ Precision Heating: Uniform winding design eliminates cold spots on sealing bars.
- ✓ Versatile Terminals: Standard post terminals or lead wire options available.
- ✓ High Temperature: Capable of operating temperatures up to 350°C (662°F).
- ✓ Reliable Quality: 30+ YEARS MANUFACTURING EXPERIENCE ensures consistency.
- ✓ Quality Assured: UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS.
- ✓ Global Standards: CE, LVD, RoHS, ISO 9001 certified.
Technical Specifications & Performance Data
| Parameter | Standard Value | Customizable Range | Notes |
|---|---|---|---|
| Heater Length | 10 Inch (254mm) | 2″ – 72″ (50-1800mm) | Custom lengths available |
| Power Rating | 300W | 50W – 2000W | Based on watt density |
| Voltage Rating | 240V AC 1-phase | 120V / 480V | 50/60Hz compatible |
| Width | 1.5 Inch (38mm) standard | 1″ – 4″ (25-100mm) | Fits standard mounting slots |
| Sheath Material | Stainless Steel 304 | Aluminized Steel | Corrosion & oxidation resistant |
| Insulation | Phlogopite/Muscovite Mica | – | High dielectric strength |
| Max Temperature | 350°C (Sheath Temp) | 450°C (Special design) | Dependent on clamping |
| Thickness | 4mm nominal | – | Low profile design |
| Termination | Parallel Post Terminals | Leads, Button terminals | 10-32 thread standard |
| Mounting Options | Mounting holes / Slots | Without holes (Clamp only) | Custom hole placement |
| Watt Density | 20 W/in² (3 W/cm²) | Up to 45 W/in² | Optimized for longevity |
| Warranty | 1 Year Standard | Quality assured | COMPREHENSIVE QUALITY ASSURANCE |
Industrial Applications & Solutions
- Packaging Sealing Bars: Critical for heat sealing applications (L-sealers, bag sealers). Uniform heat distribution ensures consistent seal integrity without burning the film. Fast recovery time between cycles.
- Hot Plates & Platens: Used in presses and lamination equipment. Flat profile allows for tight stacking. Provides even conductive heat to large metal surfaces.
- Food Warming Equipment: Cafeteria tables and food warmers. Stainless steel sheath meets hygiene standards. Reliable low-watt density prevents food scorching.
- Molds & Dies: Pre-heating for injection molds or extrusion dies. Custom mounting holes allow integration into complex mold geometries. High vibration resistance.
- Thermoforming Machinery: Radiant or conductive heating for plastic sheet forming. Quick response to temperature controller adjustments. Energy-efficient operation.
- Tank & Hopper Heating: Clamped to the exterior of rectangular tanks. Non-invasive heating for viscous liquids. Freeze protection for outdoor control cabinets.
HT-Heater vs Standard Market Heaters
| Feature | HT-Heater (Factory) | Standard Market | Your Advantage |
|---|---|---|---|
| Sheath Material | SS304 Stainless Steel | Galvanized Steel (Rusts) | Long-term corrosion resistance |
| Mica Quality | High-Grade Mica Sheets | Recycled Mica Composite | No electrical leakage/shorting |
| Wire Winding | Computer Precision Wound | Manual Winding | Uniform heat, no hot spots |
| Terminal Strength | Spot Welded & Reinforced | Crimped only (Loose connection) | Prevents arcing and failure |
| Thickness Control | Uniform Compression | Uneven surface | Better contact with machinery |
| Manufacturing Experience | 30+ YEARS EXPERIENCE | Less than 5 years | Proven industrial reliability |
| Quality Assurance | MULTIPLE RIGOROUS QUALITY CHECKS | Visual check only | ZERO DEFECT DELIVERY |
Installation & Integration Guidelines
- Surface Preparation: The mounting surface must be smooth, clean, and free of oil or debris. Even small particles can create air gaps, leading to hot spots and heater failure.
- Clamping: Secure clamping is vital for strip heaters. Use clamping bars or mounting tabs. Re-tighten all screws after the first heat-up cycle (thermal expansion may loosen fit).
- Electrical Connection: Use high-temperature nickel terminal lugs. Do not over-torque terminal nuts (max 2Nm) to avoid breaking the internal connection. Ensure proper grounding.
- Temperature Control: We recommend using a PID controller with a thermocouple placed on the heater surface or the part being heated. Do not exceed the max sheath temperature of 350°C.
Customer Success Stories
Case 1: Packaging OEM (USA)
Application: L-Bar sealers for shrink wrap machines.
Challenge: Previous heaters had “cold ends” causing incomplete seals and high scrap rates.
Solution: Custom wound 300W 10-Inch SS Strip Heaters with distributed wattage.
Results: SCRAP RATE REDUCED TO NEAR ZERO. “The consistent heat profile is unmatched. HT-Heater UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS.”
Case 2: Food Service Equipment (UK)
Application: Commercial food warming shelf.
Challenge: Rusting heaters caused hygiene issues and frequent replacements.
Solution: SS304 Sheathed Mica Strip Heaters replacing galvanized units.
Results: LIFESPAN INCREASED BY 3X. “30+ YEARS MANUFACTURING EXPERIENCE really shows in the material quality. No more rust.”
Case 3: Plastic Molding Facility (Germany)
Application: Platen heating for compression molding.
Challenge: Uneven heating caused warping in finished plastic parts.
Solution: High-precision flat strip heaters with clamping plates.
Results: PART TOLERANCES IMPROVED significantly. “The comprehensive quality assurance ensures every heater performs identically.”
Pricing & Procurement Options
Standard Production: MOQ 10 pieces. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE ensures consistent quality. Discounts for 50+ units. Standard sizes in stock.
Lead Times: Standard: 7-10 days production. Custom: 10-15 days. Samples: 5-7 days. Rush service available for urgent requirements.
Global Logistics: Worldwide shipping via UPS, DHL, FedEx, EMS, TNT or the shipping agent as your request. Every shipment backed by 30+ YEARS MANUFACTURING EXPERIENCE.
Sample Orders: Available for testing (Paid). All samples UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.
Custom Configurations: Custom holes, cutouts, various terminal locations (offset, one-end). Engineering support included.
Global Certifications & Compliance
- CE Marking
Conforms to European directives - LVD Compliance
Electrical safety requirements - RoHS Compliant
Environmentally safe materials - ISO 9001
Rigorous quality control processes
Quality Documentation: Certificate of Conformity and resistance test reports available. Every unit UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS before shipment.
Comprehensive After-Sales Support
Warranty: 1 Year Standard Warranty.
Technical Support: Assistance with watt density calculations and terminal selection. Installation guides available.
Service Network: BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE. Global technical support available.
Ready for Reliable Surface Heating?
Next Steps:
- 📧 Request Custom Quote – Specify length, width and power
- 🔧 Free Application Review – Ensure proper heater selection
- 📦 Order Test Samples – Verify performance on your machine
- 📞 Contact Strip Heater Experts – Response within 2 hours
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