Efficient Medium Wave Infrared Solution for Industrial Processes
Core Value: High-efficiency medium wave infrared heater with carbon fiber emitter delivering consistent, uniform heat distribution. 1.5kW power rating optimized for surface heating applications requiring deep penetration without overheating. 380mm heating length provides excellent coverage for industrial drying, curing, and thermoforming processes. Robust quartz tube construction ensures long-term reliability. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE and UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS.
- ✓ Medium Wave Technology: 2.5-4 μm wavelength for deep heating
- ✓ Carbon Fiber Emitter: Superior temperature uniformity
- ✓ Energy Efficient: Direct object heating, minimal losses
- ✓ Fast Response: 30 seconds to operating temperature
- ✓ Long Life: 10,000+ hour emitter lifespan
- ✓ Versatile Power: 1.5kW suits multiple applications
- ✓ Reliable Quality: 30+ YEARS MANUFACTURING EXPERIENCE
- ✓ Quality Assured: UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS
- ✓ Global Standards: CE, LVD, RoHS, ISO 9001 certified
Technical Specifications & Performance Data
| Parameter | Standard Value | Customizable Range | Notes |
|---|---|---|---|
| Power Rating | 1.5kW (single-phase) | 500W – 3kW | Modular carbon fiber emitter |
| Voltage Rating | 230V AC | 110V – 480V | 50/60Hz compatible |
| Heating Length | 380mm active zone | 200mm – 600mm | Uniform emission across length |
| Total Length | 450mm including terminals | Custom lengths | Includes mounting space |
| Wavelength Range | 2.5-4 μm (medium wave) | Medium wave optimized | Ideal for water-based coatings |
| Emitter Temperature | 900°C | 800-1000°C range | Carbon fiber technology |
| Tube Material | Clear quartz | Opaque quartz option | High-purity silica tube |
| Radiation Efficiency | 85%+ | Optimized reflector design | Direct heat transfer |
| Response Time | 30 seconds to 80% | Fast thermal cycling capable | On/off control efficient |
| Mounting | Universal clamps | Custom brackets available | Tool-free installation |
| Lead Wire | 800mm high-temp fiberglass | Custom lengths | Abrasion-resistant sleeve |
| Warranty | 1 Year Standard | Quality assured | COMPREHENSIVE QUALITY ASSURANCE |
Industrial Applications & Solutions
- Paint Curing Systems: Water-based paint drying lines. Medium wave penetrates coating layers. Uniform heat prevents surface defects. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE in finishing industry.
- Plastic Forming: PET preform heating, sheet thermoforming. Deep heating reduces cycle time. Carbon fiber ensures temperature consistency. UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS for continuous production.
- Textile Drying: Fabric finishing and coating lines. Efficient moisture removal without overheating. Modular design for zone control. Energy savings of 40% vs conventional ovens.
- Food Dehydration: Fruit, vegetable, and meat drying. Precise temperature control preserves nutrients. SS316L hardware option available. Food-grade compliant construction.
- Wood Finishing: Furniture coating cure. Medium wave optimal for water-based lacquers. Prevents bubbling and cracking. Temperature uniformity ±2°C.
- Glass Processing: Laminated glass interlayer heating. Uniform radiation ensures bubble-free laminates. Custom lengths for any glass width. High reliability for architectural glass.
HT-Heater vs Standard Market Heaters
| Feature | HT-Heater | Standard Market | Your Advantage |
|---|---|---|---|
| Emitter Technology | Carbon fiber | NiCr wire | Superior temperature uniformity |
| Temperature Deviation | ±2°C across length | ±10°C or more | Consistent process quality |
| Response Time | 30 seconds | 90+ seconds | 3x faster production changeovers |
| Emitter Lifespan | 10,000+ hours | 3,000-5,000 hours | 3x longer replacement cycle |
| Quartz Purity | High-purity silica | Standard quartz | Better IR transmission |
| Mounting Flexibility | Universal clamps | Fixed position only | Easy maintenance access |
| Manufacturing Experience | 30+ YEARS EXPERIENCE | Less than 10 years | Proven medium wave technology |
| Quality Assurance | UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS | Spot power test only | ZERO DEFECT DELIVERY |
Installation & Integration Guidelines
- Mechanical Mounting: Universal clamp brackets included; Minimum 80mm from workpiece; Horizontal or vertical operation; Thermal expansion compensation; Vibration isolation for high-speed lines.
- Electrical Connection: Nickel-plated terminals; High-temperature ceramic block; Wire size: 2.5mm² minimum; Ground connection mandatory; SSR switching required for control.
- Reflective Systems: Optional gold or ceramic coated reflectors; Parabolic or elliptical designs; Reflector cooling for high-power arrays; Easy-clean surface treatment; Replaceable reflector cassette.
- Control Integration: PID temperature control recommended; 4-20mA or 0-10V input; Thyristor power controller; Zero-crossing SSR for noise reduction; PLC communication ready.
- Safety Systems: Over-temperature cutout mandatory; Protective grille for personnel safety; Air cooling for housing; Emergency stop interlock; Ground fault monitoring.
Customer Success Stories
Case 1: Water-Based Paint Curing (France)
Application: Automotive component paint line
Challenge: Slow drying created bottlenecks and quality issues
Solution: 1.5kW medium wave heaters, 80 units in zone-controlled array
Results: DRYING TIME REDUCED BY 60%. Energy consumption cut by 35%. Heater life exceeded 10,500 hours.
Client Quote: “HT-Heater UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS – every unit matches specification perfectly. Medium wave is ideal for water-based paints.” – Process Engineer
Case 2: Plastic Sheet Thermoforming (Turkey)
Application: Refrigerator liner production
Challenge: Uneven heating caused product warpage and rejects
Solution: 1.5kW carbon fiber heaters in custom-length configuration
Results: REJECT RATE REDUCED BY 88%. Cycle time improved by 25%. 4 years continuous operation, zero failures.
Client Quote: “30+ YEARS MANUFACTURING EXPERIENCE shows in product consistency. Best medium wave heaters we’ve installed in 15 years.” – Production Manager
Pricing & Procurement Options
Sample Orders: Available for evaluation at sample pricing. Contact sales for details. All samples UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.
Standard Production: MOQ 10 pieces. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE ensures consistent quality. Volume discounts for 50+ units.
Custom Configurations: Custom lengths, power ratings, voltages available. Engineering consultation included. All custom heaters UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.
Lead Times: Standard: 7-10 days production. Custom: 10-14 days. Samples: 5-7 days. Rush service available for urgent projects.
Min. Order: 10 pcs | Lead Time: 7-10 Days | Custom MOQ: 1 pc
Global Logistics: Worldwide shipping via UPS, DHL, FedEx, EMS, TNT or shipping agent as your request. All deliveries backed by 30+ YEARS MANUFACTURING EXPERIENCE.
Global Certifications & Compliance
- CE Marking
Conforms to European directives
Health, safety, environmental protection - LVD Compliance
Low Voltage Directive
Electrical safety requirements - RoHS Compliant
Restriction of Hazardous Substances
Environmentally safe materials - ISO 9001
Quality Management System
Rigorous quality control processes
Quality Documentation: Certificate of Conformity, material certificates, and test reports available. Every unit UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS before shipment.
Comprehensive After-Sales Support
Warranty: 1 Year Standard Warranty against manufacturing defects. COMPREHENSIVE QUALITY ASSURANCE backed by 30+ YEARS MANUFACTURING EXPERIENCE.
Technical Support: Application engineering for IR heating optimization. Reflector system design guidance. Installation troubleshooting assistance.
Service Network: BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE. UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS ensures reliability. Global support for technical inquiries.
Quality Commitment: Material traceability documentation available. Replacement emitters and hardware in stock. Repair evaluation service provided.
Ready for Efficient Medium Wave Heating?
Next Steps:
- 📧 Request Custom Quote – Based on your heating requirements
- 📄 Download Technical Datasheet – Performance curves & dimensions
- 🔧 Schedule Engineering Consultation – Optimize IR efficiency
- 📦 Order Evaluation Samples – Test in your application
- 📞 Contact Sales Team – Quick response within 2 hours
HT-Heater.com – Industrial Infrared Heating Solutions
30+ YEARS MANUFACTURING EXPERIENCE | UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS | CE LVD RoHS ISO 9001
Medium Wave Heaters | Carbon Fiber Emitters | Custom Solutions | Global Support
