Core Value: The Hollow Far Infrared Ceramic Heater Plate represents the premium standard in radiant heating efficiency. Unlike solid ceramic elements, this heater features a unique hollow casting that creates an insulating air cavity behind the heating face. This design significantly reduces rear heat loss and directs 98% of the infrared energy forward to the target. The lower thermal mass allows for much faster heat-up times and quicker response to controller adjustments, making it the ideal choice for energy-conscious manufacturers and high-speed cyclic processes. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE and UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS for superior performance.
- ✓ High Efficiency: Hollow cavity acts as natural insulation, reducing back heat loss.
- ✓ Fast Response: Low thermal mass ensures rapid heat-up and cool-down cycles.
- ✓ Energy Saving: Consumes up to 15% less energy than solid elements for the same surface temp.
- ✓ Uniform Heating: Casting process ensures even wall thickness and temperature distribution.
- ✓ Standard Sizes: Drop-in replacement for standard Full Flat (FTE) and Half Flat (HTE) heaters.
- ✓ Long Wave IR: Emits 2-10 µm wavelength, optimal for heating plastics and organic coatings.
- ✓ Reliable Quality: 30+ YEARS MANUFACTURING EXPERIENCE ensures structural integrity.
- ✓ Quality Assured: UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS.
- ✓ Global Standards: CE, LVD, RoHS, ISO 9001 certified.
Technical Specifications & Performance Data
| Parameter | Standard Value | Customizable Range | Notes |
|---|---|---|---|
| Element Type | Hollow Flat (SFE/HFE) | – | Insulated Back |
| Dimensions | 245x60mm / 122x60mm | 60x60mm | Industry Standard Sizes |
| Power Rating | 250W – 1000W | Up to 1500W | Higher watts available |
| Voltage Rating | 230V AC | 110V – 480V | 50/60Hz compatible |
| Surface Temperature | Up to 750°C | – | Operating Limit |
| Heat-Up Time | ~8 Minutes | – | Faster than solid type |
| Radiant Efficiency | > 96% | – | Directional output |
| Glaze | White / Black (Changeable) | – | Easy clean surface |
| Leads | Ceramic Bead Insulated | Custom Lengths | 100mm standard |
| Mounting | Iron-Chrome-Aluminium Spring | – | Standard wave spring |
| Warranty | 1 Year Standard | Quality assured | COMPREHENSIVE QUALITY ASSURANCE |
Industrial Applications & Solutions
- High-Speed Thermoforming: The fast response time of hollow heaters allows for quick temperature profiling changes between different plastic sheet thicknesses, reducing setup time and energy waste.
- Industrial Drying Tunnels: Used for drying inks, lacquers, and adhesives. The reduced back heat loss means the wiring channel behind the heaters stays cooler, protecting the electrical infrastructure.
- Shrink Packaging: For high-volume packaging lines. The intense, focused IR energy quickly shrinks film without transferring excessive convective heat to the surrounding air.
- Plastic Welding: Pre-heating complex plastic parts. Hollow heaters provide the necessary intensity while being light enough to be mounted on robotic arms.
- Curing Ovens: Powder coating curing. The long-wave radiation penetrates the powder to bond it to the metal substrate effectively.
- Infrared Saunas: Premium sauna panels. The hollow design ensures safety (cooler back) and provides gentle, even far-infrared heat for therapeutic benefits.
HT-Heater vs Standard Market Heaters
| Feature | HT-Heater (Hollow Type) | Standard Market (Solid) | Your Advantage |
|---|---|---|---|
| Internal Structure | Hollow Air Cavity | Solid Clay Block | Insulation & Efficiency |
| Heat-Up Time | Fast (< 8 mins) | Slow (> 15 mins) | Reduces downtime |
| Back Heat Loss | Minimal (< 2%) | High (> 15%) | Protects wiring/machinery |
| Weight | Lightweight | Heavy | Easier handling & mounting |
| Manufacturing Experience | 30+ YEARS EXPERIENCE | Less than 10 years | Reliable casting technology |
| Quality Assurance | MULTIPLE RIGOROUS QUALITY CHECKS | Visual only | ZERO DEFECT DELIVERY |
Installation & Integration Guidelines
- Retrofitting: Hollow heaters use the same standard mounting clips as solid heaters. You can directly upgrade existing machines to hollow elements for immediate energy savings.
- Spacing: Due to higher efficiency, check if you can lower the setpoint temperature compared to solid elements. Maintain 5mm gap between heaters.
- Temperature Sensing: We highly recommend K-Type thermocouples. For hollow heaters, the thermocouple is typically placed in the built-in tube to measure internal temperature accurately.
- Reflectors: While hollow heaters have less back loss, using polished aluminized steel reflectors will still maximize forward throw and protect the plenum.
Customer Success Stories
Case 1: Automotive Interior Manufacturer (Germany)
Application: Laminating dashboard panels.
Challenge: Slow startup times of solid heaters delayed the morning shift by 20 minutes.
Solution: Upgraded to 600W Hollow Ceramic Heaters.
Results: HEAT-UP TIME REDUCED BY 50%. “The energy savings were a bonus, but the speed was the game changer. HT-Heater UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS.”
Case 2: Plastic Packaging Plant (USA)
Application: Blister packaging machine.
Challenge: Excessive heat behind the heater bank was melting the wiring insulation.
Solution: Hollow heaters (insulating cavity design).
Results: REAR TEMPERATURE DROPPED BY 40°C. “Wiring issues solved instantly. 30+ YEARS MANUFACTURING EXPERIENCE is why we chose HT-Heater.”
Case 3: Paint Drying Line (China)
Application: Conveyor oven for metal parts.
Challenge: Need to reduce electricity consumption to meet green targets.
Solution: Replaced 500 solid elements with high-efficiency hollow elements.
Results: ENERGY BILL REDUCED BY 12%. “The ROI was less than 8 months. Excellent quality assurance.”
Pricing & Procurement Options
Standard Production: MOQ 10 pieces. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE ensures consistent quality. Discounts for 50+ units. Standard models in stock.
Lead Times: Standard: 7-10 days production. Custom: 10-15 days. Samples: 5-7 days. Rush service available for urgent requirements.
Global Logistics: Worldwide shipping via UPS, DHL, FedEx, EMS, TNT or the shipping agent as your request. Every shipment backed by 30+ YEARS MANUFACTURING EXPERIENCE.
Sample Orders: Available for testing. Contact sales for pricing. All samples UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.
Global Certifications & Compliance
- CE Marking
Conforms to European directives - LVD Compliance
Electrical safety requirements - RoHS Compliant
Environmentally safe materials - ISO 9001
Rigorous quality control processes
Quality Documentation: Certificate of Conformity and resistance test reports available. Every unit UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS before shipment.
Comprehensive After-Sales Support
Warranty: 1 Year Standard Warranty against manufacturing defects.
Technical Support: Energy saving calculations and retrofit guidance.
Service Network: BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE. Global technical support available.
Ready to Upgrade Your Infrared Heating?
Next Steps:
- 📧 Request Custom Quote – Specify dimensions and wattage
- 🔧 Energy Saving Analysis – Calculate your ROI
- 📦 Order Test Samples – Compare the efficiency
- 📞 Contact Infrared Experts – Response within 2 hours
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