In Stock

Hollow Far Infrared Ceramic Heater Plate

Category: Brand:

Core Value: The Hollow Far Infrared Ceramic Heater Plate represents the premium standard in radiant heating efficiency. Unlike solid ceramic elements, this heater features a unique hollow casting that creates an insulating air cavity behind the heating face. This design significantly reduces rear heat loss and directs 98% of the infrared energy forward to the target. The lower thermal mass allows for much faster heat-up times and quicker response to controller adjustments, making it the ideal choice for energy-conscious manufacturers and high-speed cyclic processes. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE and UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS for superior performance.

  • High Efficiency: Hollow cavity acts as natural insulation, reducing back heat loss.
  • Fast Response: Low thermal mass ensures rapid heat-up and cool-down cycles.
  • Energy Saving: Consumes up to 15% less energy than solid elements for the same surface temp.
  • Uniform Heating: Casting process ensures even wall thickness and temperature distribution.
  • Standard Sizes: Drop-in replacement for standard Full Flat (FTE) and Half Flat (HTE) heaters.
  • Long Wave IR: Emits 2-10 µm wavelength, optimal for heating plastics and organic coatings.
  • Reliable Quality: 30+ YEARS MANUFACTURING EXPERIENCE ensures structural integrity.
  • Quality Assured: UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS.
  • Global Standards: CE, LVD, RoHS, ISO 9001 certified.

Technical Specifications & Performance Data

Parameter Standard Value Customizable Range Notes
Element Type Hollow Flat (SFE/HFE) Insulated Back
Dimensions 245x60mm / 122x60mm 60x60mm Industry Standard Sizes
Power Rating 250W – 1000W Up to 1500W Higher watts available
Voltage Rating 230V AC 110V – 480V 50/60Hz compatible
Surface Temperature Up to 750°C Operating Limit
Heat-Up Time ~8 Minutes Faster than solid type
Radiant Efficiency > 96% Directional output
Glaze White / Black (Changeable) Easy clean surface
Leads Ceramic Bead Insulated Custom Lengths 100mm standard
Mounting Iron-Chrome-Aluminium Spring Standard wave spring
Warranty 1 Year Standard Quality assured COMPREHENSIVE QUALITY ASSURANCE

Industrial Applications & Solutions

  1. High-Speed Thermoforming: The fast response time of hollow heaters allows for quick temperature profiling changes between different plastic sheet thicknesses, reducing setup time and energy waste.
  2. Industrial Drying Tunnels: Used for drying inks, lacquers, and adhesives. The reduced back heat loss means the wiring channel behind the heaters stays cooler, protecting the electrical infrastructure.
  3. Shrink Packaging: For high-volume packaging lines. The intense, focused IR energy quickly shrinks film without transferring excessive convective heat to the surrounding air.
  4. Plastic Welding: Pre-heating complex plastic parts. Hollow heaters provide the necessary intensity while being light enough to be mounted on robotic arms.
  5. Curing Ovens: Powder coating curing. The long-wave radiation penetrates the powder to bond it to the metal substrate effectively.
  6. Infrared Saunas: Premium sauna panels. The hollow design ensures safety (cooler back) and provides gentle, even far-infrared heat for therapeutic benefits.

HT-Heater vs Standard Market Heaters

Feature HT-Heater (Hollow Type) Standard Market (Solid) Your Advantage
Internal Structure Hollow Air Cavity Solid Clay Block Insulation & Efficiency
Heat-Up Time Fast (< 8 mins) Slow (> 15 mins) Reduces downtime
Back Heat Loss Minimal (< 2%) High (> 15%) Protects wiring/machinery
Weight Lightweight Heavy Easier handling & mounting
Manufacturing Experience 30+ YEARS EXPERIENCE Less than 10 years Reliable casting technology
Quality Assurance MULTIPLE RIGOROUS QUALITY CHECKS Visual only ZERO DEFECT DELIVERY

Installation & Integration Guidelines

  • Retrofitting: Hollow heaters use the same standard mounting clips as solid heaters. You can directly upgrade existing machines to hollow elements for immediate energy savings.
  • Spacing: Due to higher efficiency, check if you can lower the setpoint temperature compared to solid elements. Maintain 5mm gap between heaters.
  • Temperature Sensing: We highly recommend K-Type thermocouples. For hollow heaters, the thermocouple is typically placed in the built-in tube to measure internal temperature accurately.
  • Reflectors: While hollow heaters have less back loss, using polished aluminized steel reflectors will still maximize forward throw and protect the plenum.

Customer Success Stories

Case 1: Automotive Interior Manufacturer (Germany)

Application: Laminating dashboard panels.

Challenge: Slow startup times of solid heaters delayed the morning shift by 20 minutes.

Solution: Upgraded to 600W Hollow Ceramic Heaters.

Results: HEAT-UP TIME REDUCED BY 50%. “The energy savings were a bonus, but the speed was the game changer. HT-Heater UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS.”

Case 2: Plastic Packaging Plant (USA)

Application: Blister packaging machine.

Challenge: Excessive heat behind the heater bank was melting the wiring insulation.

Solution: Hollow heaters (insulating cavity design).

Results: REAR TEMPERATURE DROPPED BY 40°C. “Wiring issues solved instantly. 30+ YEARS MANUFACTURING EXPERIENCE is why we chose HT-Heater.”

Case 3: Paint Drying Line (China)

Application: Conveyor oven for metal parts.

Challenge: Need to reduce electricity consumption to meet green targets.

Solution: Replaced 500 solid elements with high-efficiency hollow elements.

Results: ENERGY BILL REDUCED BY 12%. “The ROI was less than 8 months. Excellent quality assurance.”

Pricing & Procurement Options

Standard Production: MOQ 10 pieces. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE ensures consistent quality. Discounts for 50+ units. Standard models in stock.

Lead Times: Standard: 7-10 days production. Custom: 10-15 days. Samples: 5-7 days. Rush service available for urgent requirements.

Global Logistics: Worldwide shipping via UPS, DHL, FedEx, EMS, TNT or the shipping agent as your request. Every shipment backed by 30+ YEARS MANUFACTURING EXPERIENCE.

Sample Orders: Available for testing. Contact sales for pricing. All samples UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.

Global Certifications & Compliance

  • CE Marking
    Conforms to European directives
  • LVD Compliance
    Electrical safety requirements
  • RoHS Compliant
    Environmentally safe materials
  • ISO 9001
    Rigorous quality control processes

Quality Documentation: Certificate of Conformity and resistance test reports available. Every unit UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS before shipment.

Comprehensive After-Sales Support

Warranty: 1 Year Standard Warranty against manufacturing defects.

Technical Support: Energy saving calculations and retrofit guidance.

Service Network: BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE. Global technical support available.

Ready to Upgrade Your Infrared Heating?

Next Steps:

Leading Manufacturer & Export of Industrial Heaters

Providing A One Stop Solutions To All Industrial Heaters Needs

SINCE 1990 Professional Heater Producer | Our Products Undergo Multiple Rigorous Quality Checks

Get Factory Price Quote

Contact Form Demo

You May Also Like

FAQ

Q1 : Why choose us ?

A: Our product has low MOQ , high quality which meets standard . We provide high level service and trade assurance order

Q2: Can you supply customize service?

A: Yes, we can supply OEM & ODM service according to your drawings or requirement.

Q3: How long can i get the order?

A: The delivery time depends on order quantity,Normally can be ready within 7-15 working days

Q4. How can you guarantee quality?

A. We strictly follow the aoreed product parameters and material performancenn.Before delivery,we willtake photos and ask you to verify the productinformation. lf you have any other questions,please feel free to contact us.

Scroll to Top