Advanced Medium Wave Infrared Technology for Precision Heating
Core Value: High-performance carbon infrared emitter utilizing carbon fiber heating technology for superior temperature uniformity and energy efficiency. 1kW power rating optimized for medium wave infrared applications requiring consistent, controlled heating. Fast response time and 10,000+ hour lifespan ensure reliable operation in continuous industrial processes. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE and UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS.
- ✓ Carbon Fiber Emitter: Superior temperature uniformity ±2°C
- ✓ Medium Wave Technology: 2.5-4 μm optimal for absorption
- ✓ Energy Efficient: Direct heating reduces losses
- ✓ Fast Response: 30 seconds to operating temperature
- ✓ Long Service Life: 10,000+ hour emitter lifespan
- ✓ Compact Design: 335mm total length, easy integration
- ✓ Reliable Quality: 30+ YEARS MANUFACTURING EXPERIENCE
- ✓ Quality Assured: UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS
- ✓ Global Standards: CE, LVD, RoHS, ISO 9001 certified
Technical Specifications & Performance Data
| Parameter | Standard Value | Customizable Range | Notes |
|---|---|---|---|
| Power Rating | 1kW (single-phase) | 500W – 2kW | Carbon fiber emitter |
| Voltage Rating | 230V AC | 110V – 400V | 50/60Hz compatible |
| Heating Length | 280mm active zone | 150mm – 500mm | Uniform emission area |
| Total Length | 335mm including terminals | Custom lengths | Includes mounting space |
| Wavelength Range | 2.5-4 μm (medium wave) | Optimized for absorption | Ideal for water-based materials |
| Emitter Temperature | 900°C | 800-1000°C range | Carbon fiber technology |
| Tube Material | Clear quartz | Opaque quartz option | High-purity silica |
| Radiation Efficiency | 85%+ | Optimized design | Direct heat transfer |
| Response Time | 30 seconds to 80% | Fast thermal cycling | On/off control efficient |
| Temperature Uniformity | ±2°C across length | ±1°C special design | Consistent heating |
| Mounting | Universal clamps | Custom brackets | Tool-free replacement |
| Warranty | 1 Year Standard | Quality assured | COMPREHENSIVE QUALITY ASSURANCE |
Industrial Applications & Solutions
- Paint Curing Systems: Water-based and powder coating lines. Medium wave optimally absorbed by paints. Uniform heating prevents defects. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE in finishing industry.
- Plastic Thermoforming: PET, PP, PS sheet heating. Deep penetration reduces surface overheating. Carbon fiber ensures uniform temperature. UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS for continuous production.
- Food Processing: Drying and browning applications. Precise temperature control preserves quality. SS316L mounting hardware option. Food-grade compliant design.
- Textile Drying: Fabric coating and printing. Efficient moisture removal. Modular design for zone control. Energy savings of 35% vs convection ovens.
- Wood Finishing: Lacquer and stain curing. Medium wave prevents bubbles and cracking. Temperature stability ±2°C. Fast response matches line speeds.
- Medical Device Assembly: Adhesive curing and component heating. Clean process with no contamination. Material certificates available. Validated performance data.
HT-Heater vs Standard Market Heaters
| Feature | HT-Heater | Standard Market | Your Advantage |
|---|---|---|---|
| Emitter Technology | Carbon fiber | NiCr wire or FeCrAl | Superior temperature uniformity |
| Temperature Deviation | ±2°C across length | ±10-15°C variation | Consistent process quality |
| Response Time | 30 seconds | 90-120 seconds | 3x faster production changes |
| Emitter Lifespan | 10,000+ hours | 3,000-5,000 hours | 3x longer replacement cycle |
| Energy Efficiency | 85%+ radiation efficiency | 65-70% efficiency | 20% energy savings |
| Quartz Quality | High-purity silica | Standard quartz | Better IR transmission |
| Manufacturing Experience | 30+ YEARS EXPERIENCE | Less than 10 years | Proven carbon fiber technology |
| Quality Assurance | UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS | Basic power-on test | ZERO DEFECT DELIVERY |
Installation & Integration Guidelines
- Mechanical Mounting: Universal clamp brackets provided; Minimum 80mm from target; Horizontal operation recommended; Thermal expansion compensation; Vibration isolation for high-speed lines.
- Electrical Connection: Nickel-plated terminals; High-temperature ceramic block; Wire size: 1.5mm² minimum; Ground connection mandatory; SSR switching for precise control.
- Reflective Systems: Optional gold or ceramic coated reflectors; Elliptical focus designs available; Reflector cooling for arrays; Easy-clean surface treatment; Replaceable reflector cassette.
- Control Integration: PID temperature control recommended; 4-20mA or 0-10V input; Thyristor power controller; Zero-crossing SSR for noise reduction; PLC integration ready.
- Safety Systems: Over-temperature cutout mandatory; Protective grille for personnel; Air cooling for housings; Emergency stop interlock; Ground fault monitoring.
Customer Success Stories
Case 1: Water-Based Paint Curing (Germany)
Application: Automotive component coating line
Challenge: Inconsistent drying caused color variation and quality issues
Solution: 1kW carbon lamps, 120 units in zone-controlled system
Results: DRYING TIME REDUCED BY 55%. Energy consumption decreased 30%. Heater life exceeded 10,800 hours.
Client Quote: “HT-Heater UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS – every lamp performs identically. Carbon fiber technology is superior.” – Process Engineer
Case 2: PET Thermoforming (Brazil)
Application: Food packaging production
Challenge: Uneven heating caused product defects and material waste
Solution: 1kW carbon infrared lamps in custom array configuration
Results: REJECT RATE REDUCED BY 85%. Cycle time improved by 20%. 4 years continuous operation with zero failures.
Client Quote: “30+ YEARS MANUFACTURING EXPERIENCE shows in product consistency. Best carbon lamps we’ve used.” – Plant Manager
Pricing & Procurement Options
Sample Orders: Available for evaluation at sample pricing. Contact sales for details. All samples UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.
Standard Production: MOQ 10 pieces. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE ensures consistent quality. Volume discounts for 50+ units.
Custom Configurations: Custom lengths, power ratings, voltages available. Engineering consultation included. All custom heaters UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.
Lead Times: Standard: 7-10 days production. Custom: 10-14 days. Samples: 5-7 days. Rush service available for urgent projects.
Min. Order: 10 pcs | Lead Time: 7-10 Days | Custom MOQ: 1 pc
Global Logistics: Worldwide shipping via UPS, DHL, FedEx, EMS, TNT or shipping agent as your request. All deliveries backed by 30+ YEARS MANUFACTURING EXPERIENCE.
Global Certifications & Compliance
- CE Marking
Conforms to European directives
Health, safety, environmental protection - LVD Compliance
Low Voltage Directive
Electrical safety requirements - RoHS Compliant
Restriction of Hazardous Substances
Environmentally safe materials - ISO 9001
Quality Management System
Rigorous quality control processes
Quality Documentation: Certificate of Conformity, material certificates, and test reports available. Every unit UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS before shipment.
Comprehensive After-Sales Support
Warranty: 1 Year Standard Warranty against manufacturing defects. COMPREHENSIVE QUALITY ASSURANCE backed by 30+ YEARS MANUFACTURING EXPERIENCE.
Technical Support: Application engineering for IR heating optimization. Reflector system design guidance. Installation troubleshooting assistance.
Service Network: BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE. UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS ensures reliability. Global support for technical inquiries.
Quality Commitment: Material traceability documentation available. Replacement lamps and hardware in stock. Repair evaluation service provided.
Ready for Precision Carbon Infrared Heating?
Next Steps:
- 📧 Request Custom Quote – Based on your heating requirements
- 📄 Download Technical Datasheet – Spectral data & dimensions
- 🔧 Schedule Engineering Consultation – Optimize IR efficiency
- 📦 Order Evaluation Samples – Test in your application
- 📞 Contact Sales Team – Quick response within 2 hours
HT-Heater.com – Industrial Carbon Infrared Solutions
30+ YEARS MANUFACTURING EXPERIENCE | UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS | CE LVD RoHS ISO 9001
Carbon IR Lamps | Medium Wave Emitters | Custom Solutions | Global Support
