Rugged Industrial Heating Solution for Ovens, Tunnels and Packaging Systems
Core Value: Heavy-duty channel strip heater with integrated mounting tabs provides reliable, uniform heating for industrial ovens, packaging machinery, and process heating applications. 250W concentrated power in 8-inch length delivers optimal heat distribution. Robust steel construction withstands vibration and mechanical stress. Bolt-on mounting tabs enable simple installation and secure positioning. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE and UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS for demanding industrial environments.
- ✓ Mounting Tabs: Integrated bolt-on installation
- ✓ Rugged Construction: Steel channel withstands vibration
- ✓ Uniform Heating: Consistent temperature across length
- ✓ 250W Power: Concentrated heat output
- ✓ Easy Replacement: Bolt-on design for quick swaps
- ✓ Versatile Use: Ovens, tunnels, packaging machines
- ✓ Reliable Quality: 30+ YEARS MANUFACTURING EXPERIENCE
- ✓ Quality Assured: UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS
- ✓ Global Standards: CE, LVD, RoHS, ISO 9001 certified
Technical Specifications & Performance Data
| Parameter | Standard Value | Customizable Range | Notes |
|---|---|---|---|
| Power Rating | 250W (±5% tolerance) | 100W – 1500W | Per unit length |
| Length | 8-inch (203mm) | 4-inch to 48-inch | Custom lengths available |
| Voltage Rating | 240V AC 1-phase | 120V – 480V | 50/60Hz compatible |
| Width | 1.5-inch (38mm) | 1-inch to 3-inch | Standard width |
| Height | 1.25-inch (32mm) | 1-inch to 2-inch | Channel profile dimension |
| Max Temperature | 350°C continuous | 450°C (special design) | Mica insulation limit |
| Sheath Material | Galvanized steel | SS304, SS316L | Corrosion resistant options |
| Mounting Style | 2× integrated tabs | 4× tabs for long lengths | Slotted holes 6mm |
| Tab Location | 1-inch from each end | Custom positioning | Bolt-on M6 hardware |
| Insulation | High-grade mica | Ceramic fiber option | Electrical isolation |
| Element | Nichrome 80/20 wire | Kanthal A-1 option | Non-magnetic |
| Leads | Fiberglass insulated 300mm | SS braid, armored cable | 250°C rated standard |
| Terminal Box | Optional metal enclosure | IP65 protection | Moisture protection |
| Ground Protection | Integrated ground strap | Continuous ground path | Safety compliance |
| Warranty | 1 Year Standard | Quality assured | COMPREHENSIVE QUALITY ASSURANCE |
Industrial Applications & Solutions
- Industrial Ovens: Drying ovens, curing ovens, batch ovens. Bolt-on design simplifies maintenance. Uniform heating ensures consistent product quality. Rugged steel construction withstands oven vibration. Available in multiple lengths for oven zones.
- Packaging Machinery: Shrink tunnels, heat sealing stations. Concentrated heat for precise temperature control. Mounting tabs allow easy positioning. Long life reduces production downtime. Cost-effective for multi-zone systems.
- Heating Tunnels: Conveyorized heating processes. Continuous duty operation capability. Even heat distribution across product width. Robust design handles thermal cycling. Quick replacement minimizes line stoppage.
- Food Processing: Drying, baking, toasting applications. Food-grade materials available. Uniform heat prevents product scorching. Easy cleaning design. Complies with food safety standards.
- Laboratory Equipment: Test ovens, environmental chambers. Standard sizes for OEM equipment. Reliable for research applications. Precise temperature control capability. Long service life reduces lab downtime.
- Textile Machinery: Fabric drying, heat setting. Vibration-resistant construction. Even heat across fabric width. Heavy-duty for continuous operation. Moisture-resistant options available.
HT-Heater vs Standard Market Heaters
| Feature | HT-Heater | Standard Market | Your Advantage |
|---|---|---|---|
| Mounting Design | Integrated steel tabs | Clamps sold separately | One-piece solution |
| Construction | Heavy-gauge steel channel | Thin sheet metal | Vibration & impact resistant |
| Element Support | Mica bushings both ends | One end support only | No sagging in long lengths |
| Lead Protection | Rear exit with strain relief | End exit, vulnerable | Reduced lead failure |
| Length Options | 4-inch to 48-inch standard | Limited sizes only | Wide selection in stock |
| Wattage Tolerance | ±5% precision | ±10% typical | Consistent performance |
| Manufacturing Experience | 30+ YEARS EXPERIENCE | Less than 10 years | Proven reliability |
| Quality Assurance | UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS | Basic continuity test | ZERO DEFECT DELIVERY |
Installation & Integration Guidelines
- Mounting Installation: Use M6 bolts (not included). Slotted tabs allow 5mm adjustment. Mount on flat surface for optimal contact. Thermal compound improves heat transfer. Allow 10mm clearance between heaters. Torque bolts to 5Nm evenly.
- Electrical Connection: 240V single-phase supply (or as specified). Dedicated circuit with 5A breaker for 250W. Connect to ceramic terminal block or leads. Use high-temp terminal lugs. Fiberglass leads rated 250°C. Ground connection mandatory.
- Temperature Control: External thermostat or PID controller. J-type or K-type thermocouple recommended. Thermocouple placement near heater center. PID auto-tune for best performance. Solid-state relay (SSR) switching. Avoid on/off cycling for long life.
- Safety Systems: Over-temperature limit protection. Ground fault monitoring. High-temp alarm for personnel safety. Protective guards to prevent contact. Lockout/tagout for maintenance. Regular inspection of mounting tightness.
Customer Success Stories
Case 1: Food Packaging OEM (USA)
Application: Shrink tunnel for beverage multipacks, 24/7 production
Challenge: Heater failures causing 2-hour line stoppages, 3× per month
Solution: 8-inch channel strip heaters 250W, mounting tabs, 60 units
Results: DOWNTIME REDUCED BY 95%. Failures dropped to 1 per year. Production increased 8%.
Client Quote: “HT-Heater UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS – the MOUNTING TABS make replacement a 5-minute job.” – Maintenance Manager
Case 2: Textile Dryer Manufacturer (Turkey)
Application: Fabric drying oven, continuous operation, high vibration
Challenge: Heater sagging and lead failures from machine vibration
Solution: Channel strip heaters with steel construction, 200+ units
Results: HEATER LIFE INCREASED FROM 6 MONTHS TO 3+ YEARS. Zero sagging issues.
Client Quote: “30+ YEARS MANUFACTURING EXPERIENCE shows in the rugged design. Vibration-resistant and reliable.” – Technical Director
Case 3: Laboratory Equipment OEM (Germany)
Application: Environmental test chambers for automotive testing
Challenge: Precise temperature uniformity ±5°C required across chamber
Solution: Multiple 8-inch strip heaters with PID control, 80 chambers
Results: TEMPERATURE UNIFORMITY ACHIEVED ±3°C. Passed OEM validation. Zero field failures.
Client Quote: “The UNIFORM HEATING and QUALITY ASSURANCE are outstanding. Perfect for our precision equipment.” – Quality Manager
Pricing & Procurement Options
Sample Orders: Available for testing. Samples are paid. Contact sales for sample pricing and delivery. All samples UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.
Standard Production: MOQ 10 pieces. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE ensures consistent quality. Volume discounts for 50+ units. Standard sizes in stock.
Custom Configurations: Custom lengths, wattages, voltages, mounting configurations. Multiple tab positions available. Engineering support included. All custom heaters UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.
Lead Times: Standard: 7-10 days production. Custom: 10-15 days. Samples: 5-7 days. Rush service available for urgent requirements.
Global Logistics: Worldwide shipping via UPS, DHL, FedEx, EMS, TNT or the shipping agent as your request. Every shipment backed by 30+ YEARS MANUFACTURING EXPERIENCE.
Global Certifications & Compliance
- CE Marking
Conforms to European directives
Health, safety, environmental protection - LVD Compliance
Low Voltage Directive
Electrical safety requirements - RoHS Compliant
Restriction of Hazardous Substances
Environmentally safe materials - ISO 9001
Quality Management System
Rigorous quality control processes
Quality Documentation: Certificate of Conformity and test reports available. Every unit UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS before shipment.
Comprehensive After-Sales Support
Warranty: 1 Year Standard Warranty.
Technical Support: Application engineering for strip heater selection. Temperature control integration guidance. Installation troubleshooting assistance.
Service Network: BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE. UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS ensures reliability. Global technical support available.
Quality Commitment: Material traceability documentation. Replacement parts in stock. Repair evaluation service provided.
Ready for Robust Strip Heating Solutions?
Next Steps:
- 📧 Request Custom Quote – Specify length, wattage and mounting
- 📄 Download Installation Guide – Mounting instructions
- 🔧 Free Application Review – Optimize heater placement
- 📦 Order Evaluation Samples – Test rugged construction
- 📞 Contact Strip Heating Specialists – Response within 2 hours
HT-Heater.com – Industrial Strip Heating Solutions
30+ YEARS MANUFACTURING EXPERIENCE | UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS | CE LVD RoHS ISO 9001
Channel Strip Heaters | Mounting Tabs | Custom Lengths | Global Support
