High-Temperature Industrial Heating Solution for Barrels and Dies
Core Value: Heavy-duty ceramic band heater with robust hinge design provides efficient, uniform heating for injection molding barrels, extrusion dies, and industrial processing equipment. 1.5kW power output with 40mm width delivers optimal heat distribution. High-temperature ceramic insulation ensures minimal heat loss and long service life. Easy-install hinge mechanism with stainless steel clamp straps. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE and UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS for reliable industrial performance.
- ✓ Hinge Design: Tool-free installation and removal
- ✓ High Temperature: 500°C continuous operation
- ✓ Uniform Heating: Precision-wound element prevents hotspots
- ✓ Energy Efficient: Ceramic insulation reduces heat loss
- ✓ Stainless Steel: Corrosion-resistant sheath and clamps
- ✓ High Power Density: 1.5kW in compact 40mm width
- ✓ Reliable Quality: 30+ YEARS MANUFACTURING EXPERIENCE
- ✓ Quality Assured: UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS
- ✓ Global Standards: CE, LVD, RoHS, ISO 9001 certified
Technical Specifications & Performance Data
| Parameter | Standard Value | Customizable Range | Notes |
|---|---|---|---|
| Heater Width | 40mm (1.57″) | 30mm – 100mm | Standard modular sizes |
| Power Rating | 1.5kW (±5% tolerance) | 0.5kW – 4kW | Wattage per unit length |
| Voltage Rating | 240V AC 1-phase | 120V – 480V | 50/60Hz compatible |
| Barrel Diameter | 65mm (2.56″) standard | 25mm – 500mm | Custom diameters available |
| Max Temperature | 500°C continuous | 650°C (special design) | Ceramic insulation limit |
| Watt Density | 6.5 W/cm² (optimized) | 4 – 10 W/cm² | Uniform distribution |
| Sheath Material | SS304 stainless steel | SS316L, Incoloy 800 | Corrosion resistant |
| Insulation | Ceramic fiber + mica | High-purity alumina | Low thermal conductivity |
| Clamp Type | Hinge with SS straps | Full circle, barrel nut | Tool-free installation |
| Leads | Nickel wire 300mm | SS braid, armored cable | High-temperature rated |
| Terminal Box | Optional metal enclosure | IP65 protection | Electrical safety |
| Ground Protection | Integrated ground strap | Continuous ground path | Safety compliance |
| Warranty | 1 Year Standard | Quality assured | COMPREHENSIVE QUALITY ASSURANCE |
Industrial Applications & Solutions
- Injection Molding Barrels: Plastic resin melting and plasticizing. Uniform heat prevents material degradation. Hinge design allows quick heater changes during maintenance. Compatible with all thermoplastics. Reduces energy consumption by 25% vs mica bands.
- Extrusion Dies: Polymer melt temperature control. Precise temperature uniformity ensures product consistency. High-temperature capability for engineering plastics. Minimizes pressure fluctuations. Extends die life by 30%.
- Blow Molding Heads: Parison temperature control. Excellent for continuous operation. Corrosion-resistant for PE/PP processing. Fast heat-up reduces startup time. Reliable in 24/7 production.
- Packaging Machinery: Hot melt adhesive dispensing. Maintains precise adhesive viscosity. Stainless steel construction for food-safe applications. Quick installation minimizes downtime. Integrated thermostat options available.
- Food Processing Equipment: Chocolate, syrup heating. FDA-grade materials available. Uniform heat prevents scorching. Easy-clean stainless surface. Complies with food safety standards.
- Chemical Processing: Reactor vessel heating, viscous material warming. High-temperature capability for reactive processes. Chemical-resistant sheath options. Robust clamping for high-vibration environments. ATEX options available.
HT-Heater vs Standard Market Heaters
| Feature | HT-Heater | Standard Market | Your Advantage |
|---|---|---|---|
| Insulation Quality | High-density ceramic fiber | Low-grade mica | 60% better heat retention |
| Hinge Mechanism | SS304 heavy-duty hinge | Lightweight sheet metal | 5000+ cycles life |
| Clamp Straps | SS304 with buckles | Mild steel, rusts | Corrosion resistant, long life |
| Element Winding | Precision CNC winding | Hand-wound | Uniform heat, no hotspots |
| Terminal Protection | Optional IP65 box | Exposed terminals | Safety and longevity |
| Lead Wire Quality | Nickel wire 300°C rated | Standard wire 200°C | High-temperature durability |
| Manufacturing Experience | 30+ YEARS EXPERIENCE | Less than 10 years | Proven reliability |
| Quality Assurance | UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS | Spot check only | ZERO DEFECT DELIVERY |
Installation & Integration Guidelines
- Barrel Mounting: Clean barrel surface thoroughly. Position heater in heating zone center. Hinge latch provides 80N clamping force. Tighten straps evenly to prevent gaps. Thermal paste improves contact (optional). Allow 10mm clearance between adjacent heaters.
- Electrical Connection: 240V single-phase supply. Dedicated circuit with 20A breaker. Connect to ceramic terminal block. Nickel leads rated 300°C – avoid insulation contact with hot surface. Use high-temp terminal lugs. Ground connection mandatory.
- Temperature Control: External PID controller recommended. J-type or K-type thermocouple placement 10mm from heater. PID auto-tune for optimal performance. Solid-state relay (SSR) switching. Soft-start reduces thermal shock.
- Safety Systems: Over-temperature limit controller. Ground fault protection. Heater burnout alarm. Thermal runaway prevention. Personnel protection guards. Lockout/tagout procedures.
Customer Success Stories
Case 1: Injection Molding OEM (Italy)
Application: All-electric injection molding machines
Challenge: Frequent heater failures causing 8-hour production stops, 15% scrap rate
Solution: 40mm ceramic band heaters with hinge design, 2000+ units installed
Results: DOWNTIME REDUCED BY 92%. Heater life increased from 6 months to 3+ years. Scrap rate dropped to 2%.
Client Quote: “HT-Heater UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS – every batch is perfect. The hinge design saves us 2 hours on maintenance.” – Chief Maintenance Engineer
Case 2: Extrusion Company (Poland)
Application: HDPE pipe extrusion line, 24/7 operation
Challenge: Poor temperature uniformity causing pipe wall thickness variation, rejects 12%
Solution: 1.5kW ceramic band heaters with precision winding, 80 zones
Results: PIPE QUALITY IMPROVED TO ±0.05mm TOLERANCE. Rejects reduced to 0.5%. Energy savings 25%.
Client Quote: “30+ YEARS MANUFACTURING EXPERIENCE shows in the uniform heating. Best band heaters we’ve used in 20 years.” – Plant Manager
Case 3: Food Packaging OEM (Switzerland)
Application: Hot melt glue applicator for food cartons
Challenge: Food safety compliance and adhesive temperature precision ±3°C required
Solution: SS316L ceramic band heaters with integrated thermocouples, 300 units
Results: FDA APPROVAL ACHIEVED. Temperature stability ±2°C. Zero adhesive degradation.
Client Quote: “The QUALITY ASSURANCE and food-grade materials were exactly what we needed. Outstanding partner.” – Quality Director
Pricing & Procurement Options
Sample Orders: Available for testing and evaluation. Samples are paid. Contact sales for sample pricing. All samples UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.
Standard Production: MOQ 10 pieces. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE ensures consistent quality. Volume discounts for 50+ units. Standard models in stock.
Custom Configurations: Custom diameters, wattages, voltages, widths, terminal options. Thermocouple integration available. Engineering support included. All custom heaters UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.
Lead Times: Standard: 7-10 days production. Custom: 10-15 days. Samples: 5-7 days. Rush service available for urgent requirements.
Global Logistics: Worldwide shipping via UPS, DHL, FedEx, EMS, TNT or the shipping agent as your request. Every shipment backed by 30+ YEARS MANUFACTURING EXPERIENCE.
Global Certifications & Compliance
- CE Marking
Conforms to European directives
Health, safety, environmental protection - LVD Compliance
Low Voltage Directive
Electrical safety requirements - RoHS Compliant
Restriction of Hazardous Substances
Environmentally safe materials - ISO 9001
Quality Management System
Rigorous quality control processes
Quality Documentation: Certificate of Conformity and test reports available. Every unit UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS before shipment.
Comprehensive After-Sales Support
Warranty: 1 Year Standard Warranty.
Technical Support: Application engineering for heater sizing and placement. Temperature control integration guidance. Installation troubleshooting assistance.
Service Network: BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE. UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS ensures reliability. Global technical support available.
Quality Commitment: Material traceability documentation. Replacement parts in stock. Repair evaluation service provided.
Ready for Reliable Industrial Heating?
Next Steps:
- 📧 Request Custom Quote – Specify your barrel diameter
- 🔧 Free Heating Calculation – Optimize power and placement
- 📦 Order Evaluation Samples – Test in your application
- 📞 Contact Industrial Heating Experts – Response within 2 hours
HT-Heater.com – Industrial Heating Solutions
30+ YEARS MANUFACTURING EXPERIENCE | UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS | CE LVD RoHS ISO 9001
Ceramic Band Heaters | Hinge Type | Custom Solutions | Global Support
