High-Precision Industrial Temperature Measurement Solution
Core Value: Premium PT100 RTD sensor with Class A accuracy and 3-wire configuration delivers exceptional temperature measurement precision for critical industrial processes. Platinum resistance element provides stable, repeatable readings across wide temperature range. Mineral insulated construction with SS304/SS316L sheath options ensures durability in harsh environments. 3-wire design compensates for lead resistance, eliminating measurement errors. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE and UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS.
- ✓ Class A Accuracy: ±0.15°C + 0.002|t| high precision
- ✓ 3-Wire Configuration: Lead resistance compensation
- ✓ Platinum Element: Stable, repeatable measurements
- ✓ Wide Range: -50°C to 400°C standard
- ✓ Fast Response: 6mm sheath for rapid detection
- ✓ Vibration Resistant: Mineral insulated construction
- ✓ Reliable Quality: 30+ YEARS MANUFACTURING EXPERIENCE
- ✓ Quality Assured: UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS
- ✓ Global Standards: CE, LVD, RoHS, ISO 9001 certified
Technical Specifications & Performance Data
| Parameter | Standard Value | Customizable Range | Notes |
|---|---|---|---|
| Sensor Type | PT100 Class A | PT1000, PT500 available | IEC 60751 standard |
| Accuracy Class | Class A (±0.15°C + 0.002|t|) | Class B option | High precision measurement |
| Temperature Range | -50°C to +400°C | -200°C to +600°C special | Continuous rating |
| Sheath Material | SS304 (standard) | SS316L, SS321, Inconel | Corrosion resistant options |
| Sheath Diameter | 6mm (standard) | 3mm – 12mm | Response time varies |
| Probe Length | 300mm (standard) | 100mm – 2000mm | Custom lengths available |
| Wire Configuration | 3-wire (standard) | 2-wire, 4-wire available | Lead compensation |
| Connection Type | Ceramic terminal block | Cable, plug, M12 connector | Custom terminations |
| Insulation Resistance | > 100MΩ at 100°C | High dielectric strength | Mineral insulated |
| Response Time | < 5 seconds (6mm) | Faster with smaller diameters | 63% step change |
| Vibration Resistance | 20g shock tested | Industrial grade | Ideal for moving equipment |
| Warranty | 1 Year Standard | Quality assured | COMPREHENSIVE QUALITY ASSURANCE |
Industrial Applications & Solutions
- Process Industries: Chemical reactors, distillation columns. 3-wire configuration eliminates measurement errors. SS316L option for corrosive media. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE in process control.
- Food & Beverage Processing: Pasteurization, sterilization, CIP systems. Hygienic design with SS316L sheath. Fast response tracks rapid temperature changes. UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS for continuous monitoring.
- HVAC & Building Automation: Chilled water, hot water measurement. High accuracy for energy efficiency calculations. 4-20mA transmitter option for long distance. Compatible with BMS systems.
- Pharmaceutical Manufacturing: Sterilization, cleanroom processes. Material certificates for FDA compliance. Validation documentation available. Class A accuracy critical for GMP.
- Power Generation: Turbine bearing temperature, cooling systems. Vibration resistant construction. High reliability for critical monitoring. Dual element redundancy option.
- Plastic Processing: Injection molding, extrusion barrel temperature. Fast response for tight control loops. Mineral insulation prevents drift. Temperature uniformity ±0.5°C.
HT-Heater vs Standard Market RTDs
| Feature | HT-Heater | Standard Market | Your Advantage |
|---|---|---|---|
| Accuracy Class | Class A standard | Class B typical | 2x better accuracy |
| Sheath Material | SS310 optional | SS304 only | Superior high temperature resistance |
| Stability | < 0.05°C drift/year | 0.1-0.2°C drift/year | 3-4x better long-term stability |
| Vibration Resistance | 20g shock tested | 5-10g rating | 2-4x more robust |
| Response Time | < 5 seconds (6mm) | 10-15 seconds | 2-3x faster |
| Insulation Resistance | > 100MΩ at 100°C | 10-50MΩ | 10x better signal integrity |
| Manufacturing Experience | 30+ YEARS EXPERIENCE | Less than 10 years | Proven mineral insulated technology |
| Quality Assurance | UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS | Sample testing only | ZERO DEFECT DELIVERY |
Installation & Integration Guidelines
- Mechanical Installation: Compression fitting or thermowell; Minimum insertion length: 10x diameter; Bend radius: 3x sheath diameter; Vibration isolation for moving parts; Spring-loaded mounting for thermal expansion.
- Electrical Connection: 3-wire terminal block; Compensating cable for long runs; Wire size: 0.5mm² minimum; Color-coded leads; Shielded cable for noise immunity.
- Transmitter Integration: 4-20mA head-mount transmitter; HART or Profibus communication; Cold junction compensation; Isolation for noise immunity; Calibration certificate included.
- Thermowell Options: SS316L for corrosion resistance; Tapered design for faster response; Pressure rating up to 600 bar; Lags and extensions available; Wake frequency calculation.
- Safety Requirements: Ground fault monitoring; Dual sensor redundancy option; Explosion-proof housings; SIL2 rating available; Over-temperature protection.
Customer Success Stories
Case 1: Pharmaceutical Manufacturing (Switzerland)
Application: Cleanroom sterilization tunnel
Challenge: Temperature measurement drift caused validation failures and batch rejection
Solution: PT100 Class A 3-wire probes, 60+ units with 4-20mA transmitters
Results: VALIDATION SUCCESS RATE IMPROVED TO 100%. Calibration interval extended to 12 months. Zero drift-related failures in 4 years.
Client Quote: “HT-Heater UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS – stability is exceptional. Class A accuracy is critical for our GMP compliance.” – Quality Manager
Case 2: Chemical Processing (Netherlands)
Application: Batch reactor temperature control
Challenge: Standard RTDs failed after 6 months due to chemical corrosion and vibration
Solution: SS316L PT100 Class A probes with mineral insulation
Results: PROBE LIFE INCREASED TO 36 MONTHS. Temperature control accuracy ±0.3°C. 3 years operation with zero failures.
Client Quote: “30+ YEARS MANUFACTURING EXPERIENCE shows in product quality. The 3-wire configuration eliminated our measurement errors.” – Process Engineer
Pricing & Procurement Options
Sample Orders: Available for evaluation at sample pricing. Contact sales for details. All samples UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.
Standard Production: MOQ 10 pieces. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE ensures consistent quality. Volume discounts for 50+ units.
Custom Configurations: Custom lengths, diameters, accuracy classes available. Engineering consultation included. All custom probes UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.
Lead Times: Standard: 7-10 days production. Custom: 10-14 days. Samples: 5-7 days. Rush service available for urgent projects.
Min. Order: 10 pcs | Lead Time: 7-10 Days | Custom MOQ: 1 pc
Global Logistics: Worldwide shipping via UPS, DHL, FedEx, EMS, TNT or shipping agent as your request. All deliveries backed by 30+ YEARS MANUFACTURING EXPERIENCE.
Global Certifications & Compliance
- CE Marking
Conforms to European directives
Health, safety, environmental protection - LVD Compliance
Low Voltage Directive
Electrical safety requirements - RoHS Compliant
Restriction of Hazardous Substances
Environmentally safe materials - ISO 9001
Quality Management System
Rigorous quality control processes
Quality Documentation: Certificate of Conformity, material certificates, calibration reports, and test reports available. Every unit UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS before shipment.
Comprehensive After-Sales Support
Warranty: 1 Year Standard Warranty against manufacturing defects. COMPREHENSIVE QUALITY ASSURANCE backed by 30+ YEARS MANUFACTURING EXPERIENCE.
Technical Support: Application engineering for temperature measurement optimization. Thermowell design guidance. Calibration troubleshooting assistance.
Service Network: BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE. UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS ensures reliability. Global support for technical inquiries.
Quality Commitment: Material traceability documentation available. Replacement probes and transmitters in stock. Calibration and repair service provided.
Ready for Precision Temperature Measurement?
Next Steps:
- 📧 Request Custom Quote – Based on your process specifications
- 📄 Download Technical Datasheet – Accuracy curves & dimensions
- 🔧 Schedule Engineering Consultation – Optimize measurement performance
- 📦 Order Evaluation Samples – Test accuracy in your application
- 📞 Contact Sales Team – Quick response within 2 hours
HT-Heater.com – Industrial Temperature Measurement Solutions
30+ YEARS MANUFACTURING EXPERIENCE | UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS | CE LVD RoHS ISO 9001
PT100 RTDs | Class A Accuracy | Custom Solutions | Global Support
