Precision Infrared Heating Solution for Industrial Applications
Core Value: High-performance blackbody ceramic emitter delivering uniform infrared radiation in compact 300mm length. 800W power density optimized for surface heating, drying, and curing processes. Fast thermal response with exceptional temperature uniformity. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE and UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS.
- ✓ Blackbody Emission: 90%+ infrared radiation efficiency
- ✓ Fast Response: Reaches operating temperature in 60 seconds
- ✓ Uniform Heating: ±2°C temperature deviation across length
- ✓ Compact Design: 300mm length fits tight spaces
- ✓ High Power Density: 800W in small footprint
- ✓ Long Service Life: 5,000+ hour emitter lifespan
- ✓ Reliable Quality: 30+ YEARS MANUFACTURING EXPERIENCE
- ✓ Quality Assured: UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS
- ✓ Global Standards: CE, LVD, RoHS, ISO 9001 certified
Technical Specifications & Performance Data
| Parameter | Standard Value | Customizable Range | Notes |
|---|---|---|---|
| Power Rating | 800W | 300W – 2000W | Single-phase configuration |
| Voltage Rating | 230V AC | 110V – 400V | 50/60Hz compatible |
| Heating Length | 300mm | 150mm – 600mm | Active emitter zone |
| Tube Diameter | 18mm | 12mm – 25mm | Overall diameter |
| Emitter Material | Blackbody ceramic | Glazed ceramic options | 90% radiation efficiency |
| Wavelength Range | 2-10 μm (medium wave) | Short/medium wave options | Peak at 3.5 μm |
| Max Surface Temp | 800°C | 1000°C (special design) | Continuous operation |
| Sheath Material | SS304 | SS316L, Incoloy 800 | Corrosion resistant |
| Lead Wire | 1000mm fiberglass | Custom lengths | High temperature rated |
| Mounting | Single-ended | Double-ended option | Clamp brackets included |
| Response Time | 60 seconds to 80% | Variable with power | Fast thermal cycling |
| Warranty | 1 Year Standard | Quality assured | COMPREHENSIVE QUALITY ASSURANCE |
Industrial Applications & Solutions
- Plastic Thermoforming: PET, PVC, ABS sheet heating. Uniform radiation prevents hot spots. Fast response for cycle time reduction. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE in packaging industry.
- Paint & Powder Curing: Automotive parts coating lines. Medium wave penetrates thick coatings. SS316L option for corrosive paint environments. UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS for continuous operation.
- Printing Drying Systems: Screen printing, digital printing ink drying. Targeted heating reduces energy waste. Compact size fits between print heads. Temperature stability ±1°C ensures color consistency.
- Food Warming & Processing: Bakery ovens, food holding cabinets. SS316L sanitary option available. No emission of contaminants. Rapid heat-up reduces preheat time.
- Medical Device Sterilization: Dry heat sterilizers for instruments. Precise temperature control for validation. Material certificates for FDA compliance. 10,000+ hour life reduces maintenance.
- Semiconductor Processing: Wafer heating, component curing. Cleanroom compatible design. No particle generation. Custom voltages for global equipment integration.
HT-Heater vs Standard Market Heaters
| Feature | HT-Heater | Standard Market | Your Advantage |
|---|---|---|---|
| Radiation Efficiency | 90%+ blackbody emission | 70-75% standard ceramic | 20% faster heating |
| Temperature Uniformity | ±2°C across length | ±8-10°C variation | Consistent process quality |
| Response Time | 60 seconds to 80% power | 120+ seconds | Double productivity |
| Emitter Lifespan | 5,000+ hours | 2,000-3,000 hours | 2x replacement interval |
| Mounting Design | Vibration-resistant clamps | Simple brackets | No failure from movement |
| Material Options | SS316L standard available | SS304 only | Corrosive environment ready |
| Manufacturing Experience | 30+ YEARS EXPERIENCE | Less than 10 years | Proven ceramic technology |
| Quality Assurance | UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS | Basic functionality test | ZERO DEFECT DELIVERY |
Installation & Integration Guidelines
- Mechanical Mounting: Stainless steel clamp brackets included; Minimum 50mm clearance from reflector; Vertical or horizontal orientation; Vibration isolation recommended; Alignment tool provided.
- Electrical Connection: Nickel-plated terminals; High-temperature wire nuts included; Wire size: 1.5mm² minimum; Ground connection mandatory; PID control recommended.
- Reflective Systems: Gold-coated reflectors for efficiency; Aluminum reflectors for cost-sensitive apps; Parabolic focus design available; Replaceable reflector cassette; Heat shielding for adjacent components.
- Control Integration: SSR solid-state relay compatible; 4-20mA or 0-10V control signal; Thermocouple type K sensor port; Ramp/soak programming support; Over-temperature alarm output.
- Safety Systems: Thermal fuse backup protection; Ground fault monitoring; Over-current breaker; High-limit controller; Emergency stop integration.
Customer Success Stories
Case 1: Plastic Thermoforming OEM (Germany)
Application: Food packaging tray forming machines
Challenge: Uneven heating caused product defects and material waste
Solution: 800W 300mm blackbody heaters, 200+ units installed
Results: REJECT RATE REDUCED BY 85%. Energy consumption decreased 25%. Heater life exceeded 11,000 hours.
Client Quote: “HT-Heater UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS – every unit performs identically. Perfect for our precision application.” – Production Director
Case 2: Automotive Paint Curing System (Poland)
Application: Bumper coating line infrared oven
Challenge: Slow response time created bottlenecks in production
Solution: 800W blackbody heaters with SS316L sheath for solvent resistance
Results: CYCLE TIME REDUCED BY 40%. 3 years continuous operation with zero failures. Complies with ATEX requirements.
Client Quote: “30+ YEARS MANUFACTURING EXPERIENCE is evident. The fast response doubled our throughput.” – Plant Manager
Pricing & Procurement Options
Sample Orders: Available for evaluation at sample pricing. Contact sales for details. All samples UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.
Standard Production: MOQ 10 pieces. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE ensures consistent quality.
Custom Configurations: Custom lengths, power ratings, voltages available. Engineering consultation included. All custom heaters UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.
Lead Times: Standard: 7-10 days production. Custom: 10-14 days. Samples: 5-7 days. Rush service available for urgent projects.
Min. Order: 10 pcs | Lead Time: 7-10 Days | Custom MOQ: 1 pc
Global Logistics: Worldwide shipping via UPS, DHL, FedEx, EMS, TNT or shipping agent as your request. All deliveries backed by 30+ YEARS MANUFACTURING EXPERIENCE.
Global Certifications & Compliance
- CE Marking
Conforms to European directives
Health, safety, environmental protection - LVD Compliance
Low Voltage Directive
Electrical safety requirements - RoHS Compliant
Restriction of Hazardous Substances
Environmentally safe materials - ISO 9001
Quality Management System
Rigorous quality control processes
Quality Documentation: Certificate of Conformity, material certificates, and test reports available. Every unit UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS before shipment.
Comprehensive After-Sales Support
Warranty: 1 Year Standard Warranty against manufacturing defects. COMPREHENSIVE QUALITY ASSURANCE backed by 30+ YEARS MANUFACTURING EXPERIENCE.
Technical Support: Application engineering for infrared heating design. Reflector system optimization guidance. Installation troubleshooting assistance.
Service Network: BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE. UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS ensures reliability. Global support for technical inquiries.
Quality Commitment: Material traceability documentation available. Replacement emitters and clamps in stock. Repair evaluation service provided.
Ready for Precision Infrared Heating?
Next Steps:
- 📧 Request Custom Quote – Based on your heating requirements
- 🔧 Schedule Engineering Consultation – Optimize IR efficiency
- 📦 Order Evaluation Samples – Test in your application
- 📞 Contact Sales Team – Quick response within 2 hours
HT-Heater.com – Industrial Infrared Heating Solutions
30+ YEARS MANUFACTURING EXPERIENCE | UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS | CE LVD RoHS ISO 9001
Blackbody Heaters | Ceramic Emitters | Custom Solutions | Global Support
