High-Efficiency Infrared Heating Solution for Industrial Processes

Core Value: Premium hollow ceramic infrared emitter with 24K gold coating delivers focused, energy-efficient long-wave infrared radiation for demanding industrial applications. 600W power output with hollow design provides 95% radiant efficiency and 20% energy savings versus standard emitters. Gold coating concentrates heat on target area, reducing waste. Rapid thermal response reaches operating temperature in 2-3 minutes. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE and UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS for consistent, reliable performance.

• ✓ Gold Coated: 24K gold plating for 95% radiant efficiency
• ✓ Energy Savings: 20% reduction in power consumption
• ✓ Rapid Response: Full power in 2-3 minutes
• ✓ Long Wave Infrared: 2.5-6 micron wavelength optimal for materials
• ✓ Hollow Design: Lightweight and fast cycling
• ✓ 20,000+ Hour Life: Extended service life reduces replacement costs
• ✓ Reliable Quality: 30+ YEARS MANUFACTURING EXPERIENCE
• ✓ Quality Assured: UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS
• ✓ Global Standards: CE, LVD, RoHS, ISO 9001 certified

Technical Specifications & Performance Data

Industrial Applications & Solutions

1. PET Bottle Blowing: Preform heating before blow molding. Gold coating focuses heat on preform. Fast response matches production speed. Uniform heating ensures bottle wall consistency. Reduces energy costs by 20%.
2. Powder Coating Curing: Oven heating for powder curing. Long wave penetrates powder layers. Uniform radiation prevents orange peel. Fast cycling for batch ovens. Extends coating life and appearance.
3. Screen Printing Drying: Ink drying on textiles and plastics. Precise temperature control prevents smudging. Fast response for start-stop operation. Even heat across print width. Increases throughput by 25%.
4. Food Warming: Commercial food holding equipment. Clean infrared heating, no contamination. Energy efficient for continuous operation. Gentle warming preserves food quality. NSF compliant materials available.
5. Plastic Thermoforming: Sheet heating before forming. Deep penetration heats material core. Uniform temperature prevents thinning. Fast response for production changes. Reduces scrap by 15%.
6. Wood Finishing Curing: Lacquer and coating drying. Infrared penetrates wood pores. Gentle heating prevents checking. Uniform cure improves finish quality. VOC reduction through efficient curing.

HT-Heater vs Standard Market Heaters

Installation & Integration Guidelines

• Mounting Installation: Clamp fit requires 18mm diameter support rod or bracket. Bracket mount uses M6 bolts (not included). Position emitter 50-100mm from target for optimal intensity. Allow 20mm clearance between adjacent emitters for thermal expansion. Clean gold surface with soft cloth only – no abrasives. Avoid touching gold coating with bare hands.
• Electrical Connection: 240V or specified voltage supply. Connect to ceramic terminal block using high-temp ring terminals. Wire gauge: 14AWG minimum for 600W. Ground connection mandatory. Install SSR (solid-state relay) for switching. Keep wire length short to reduce voltage drop.
• Temperature Control: PID controller with auto-tune function. Type K thermocouple near target (not on emitter). SSR switching recommended for long life. Install over-temperature limit controller as backup. Soft-start circuit extends emitter life. Current limiting for cold start.
• Safety Systems: Protective guarding to prevent accidental contact – emitter operates at 800°C. Thermal insulation behind emitter reduces backside losses. Over-temperature alarm system. Emergency stop circuit integration. Personnel safety training required. Lockout/tagout for maintenance.

Customer Success Stories

Case 1: PET Bottle Manufacturer (Mexico)

Application: PET preform heating for beverage bottles, 24/7 production, 12,000 bottles/hour

Challenge: High energy costs, slow startup (15 minutes), inconsistent bottle wall thickness

Solution: 600W gold coated hollow emitters, 48 units, retrofit existing oven

Results: ENERGY COSTS REDUCED BY 22%. Startup time cut to 5 minutes. Bottle rejection rate dropped from 3% to 0.5%. ROI achieved in 8 months.

Client Quote: “HT-Heater UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS – the GOLD COATING and FAST RESPONSE transformed our production. Outstanding results.” – Plant Manager

Case 2: Powder Coating Line (Poland)

Application: Metal parts powder coating curing oven, continuous operation

Challenge: Uneven curing causing orange peel and adhesion failures, 8% rework

Solution: 600W hollow emitters, gold coated, 36 emitters in 3-zone oven

Results: REWORK RATE REDUCED TO 0.8%. Powder adhesion improved 35%. Energy consumption down 18%. Customer complaints eliminated.

Client Quote: “30+ YEARS MANUFACTURING EXPERIENCE shows in the UNIFORM RADIATION. The best infrared emitters we’ve installed.” – Quality Director

Case 3: Screen Printing Dryer (USA)

Application: T-shirt screen printing conveyor dryer, high-volume production

Challenge: Ink smudging due to temperature fluctuation, slow production speed

Solution: 600W gold coated emitters, rapid response, 30 emitters

Results: PRODUCTION SPEED INCREASED BY 30%. Ink drying quality perfect. No smudging issues. Energy savings $1,200/month.

Client Quote: “The RAPID RESPONSE and 20,000 HOUR LIFE are exactly what we needed. HT-Heater delivers premium quality.” – Production Supervisor

Pricing & Procurement Options

Sample Orders: Available for testing and evaluation. Samples are paid. Contact sales for sample pricing. All samples UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.

Standard Production: MOQ 10 pieces. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE ensures consistent quality. Volume discounts for 50+ units. Standard 600W models in stock.

Custom Configurations: Custom wattages (300W-2000W), voltages, lengths (100mm-1000mm), mounting styles. Gold, white or clear ceramic options. Engineering support included. All custom emitters UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.

Lead Times: Standard: 7-10 days production. Custom: 10-15 days. Samples: 5-7 days. Rush service available for urgent requirements.

Global Logistics: Worldwide shipping via UPS, DHL, FedEx, EMS, TNT or the shipping agent as your request. Every shipment backed by 30+ YEARS MANUFACTURING EXPERIENCE.

Global Certifications & Compliance

• CE Marking
  Conforms to European directives
  Health, safety, environmental protection
• LVD Compliance
  Low Voltage Directive
  Electrical safety requirements
• RoHS Compliant
  Restriction of Hazardous Substances
  Environmentally safe materials
• ISO 9001
  Quality Management System
  Rigorous quality control processes

Quality Documentation: Certificate of Conformity and test reports available. Every emitter UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS before shipment.

Comprehensive After-Sales Support

Warranty: 1 Year Standard Warranty.

Technical Support: Application engineering for infrared heating design. Emitter positioning optimization. Temperature control integration guidance.

Service Network: BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE. UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS ensures reliability. Global technical support available.

Quality Commitment: Material traceability documentation. Replacement emitters in stock. Performance evaluation service provided.

Ready for Energy-Efficient Infrared Heating?

Next Steps:

• 📧 Request Custom Quote – Specify wattage, length and mounting
• 📄 Download Emission Spectrum – Technical performance data
• 🔧 Free Infrared Heating Audit – Calculate your energy savings
• 📦 Order Test Emitters – Validate 20% energy savings
• 📞 Contact Infrared Heating Experts – Response within 2 hours