Cost-Effective Industrial Heating Solution for Standard Applications
Core Value: Economical mica band heater with reliable mica insulation provides efficient heating for plastic processing barrels and industrial equipment. 1kW power output with 40mm width offers optimal balance of performance and cost. Fast heat-up time reduces startup delays. Stainless steel sheath resists corrosion in manufacturing environments. Simplified construction ensures easy maintenance and replacement. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE and UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS for dependable industrial operation.
- ✓ Cost-Effective: Economical solution for standard heating needs
- ✓ Fast Heat-Up: Reaches operating temperature quickly
- ✓ Mica Insulation: Excellent thermal conductivity and electrical isolation
- ✓ Compact Design: 40mm width for space-efficient installation
- ✓ Stainless Steel: Corrosion-resistant sheath material
- ✓ Barrel Clamping: Secure fit on various diameters
- ✓ Reliable Quality: 30+ YEARS MANUFACTURING EXPERIENCE
- ✓ Quality Assured: UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS
- ✓ Global Standards: CE, LVD, RoHS, ISO 9001 certified
Technical Specifications & Performance Data
| Parameter | Standard Value | Customizable Range | Notes |
|---|---|---|---|
| Heater Width | 40mm (1.57″) | 25mm – 80mm | Standard modular sizes |
| Power Rating | 1kW (±5% tolerance) | 0.3kW – 2kW | Wattage per unit length |
| Voltage Rating | 240V AC 1-phase | 120V – 480V | 50/60Hz compatible |
| Barrel Diameter | 50mm (1.97″) standard | 25mm – 300mm | Custom diameters available |
| Max Temperature | 450°C continuous | 500°C (special design) | Mica insulation limit |
| Watt Density | 5.2 W/cm² (balanced) | 3 – 8 W/cm² | Optimized for mica insulation |
| Sheath Material | SS304 stainless steel | SS316L, brass | Corrosion resistant |
| Insulation | Mica sheet layers | High-grade phlogopite | Excellent thermal properties |
| Clamp Type | Barrel nut with SS strap | Full circle, hinge type | Secure mounting |
| Leads | Fiberglass insulated 300mm | SS braid, armored cable | 200°C rated standard |
| Terminal Box | Optional metal enclosure | IP54 protection | Electrical safety |
| Ground Protection | Integrated ground strap | Continuous ground path | Safety compliance |
| Warranty | 1 Year Standard | Quality assured | COMPREHENSIVE QUALITY ASSURANCE |
Industrial Applications & Solutions
- Injection Molding Barrels: General-purpose plastic processing. Cost-effective heating for PP, PE, PS. Fast heat-up reduces cycle time. Reliable for single-shift operations. Easy replacement during maintenance.
- Extrusion Applications: Sheet, film, and profile extrusion. Balanced cost-performance ratio. Suitable for moderate temperature polymers. Reliable for batch production. Quick installation minimizes downtime.
- Packaging Machinery: Hot melt systems, sealing bars. Economical heating solution. Meets standard production requirements. Easy to replace in field. Good for multiple machine setups.
- Food Processing: Moderate temperature food heating. Standard stainless steel construction. Complies with basic food safety. Used in bakeries and confectionery. Reliable for intermittent operation.
- Laboratory Equipment: Small extruders, rheometers. Compact size fits research machines. Precise temperature control capability. Cost-effective for R&D budgets. Standard sizes for quick delivery.
- General Industrial Heating: Tank heating, vessel warming. Versatile barrel clamping design. Good thermal efficiency for price. Suitable for non-critical applications. Robust construction for factory environments.
HT-Heater vs Standard Market Heaters
| Feature | HT-Heater | Standard Market | Your Advantage |
|---|---|---|---|
| Mica Quality | High-grade phlogopite | Low-grade muscovite | Better insulation life |
| Element Winding | Precision spaced winding | Random spacing | Uniform heat distribution |
| Sheath Thickness | 0.5mm thick SS304 | 0.3mm thin sheet | Better mechanical strength |
| Lead Insulation | Fiberglass 200°C rated | PVC 105°C only | High-temp durability |
| Clamp Hardware | SS304 barrel nuts | Mild steel, rusts | Corrosion resistance |
| Wattage Tolerance | ±5% precision | ±10% typical | Consistent performance |
| Manufacturing Experience | 30+ YEARS EXPERIENCE | Less than 10 years | Proven reliability |
| Quality Assurance | UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS | Basic continuity test | ZERO DEFECT DELIVERY |
Installation & Integration Guidelines
- Barrel Mounting: Ensure barrel surface is clean and smooth. Position heater in heating zone. Tighten barrel nut evenly for uniform clamping pressure. Avoid over-tightening (max torque 5Nm). Gap between heater ends: 3-5mm. Thermal paste recommended for better contact.
- Electrical Connection: 240V single-phase supply. Dedicated circuit with 15A breaker. Connect to ceramic terminal block or leads directly. Use high-temp terminal lugs. Fiberglass leads rated 200°C – keep away from hot surfaces. Ground connection mandatory for safety.
- Temperature Control: External temperature controller required. J-type or K-type thermocouple recommended. Thermocouple placement in barrel, 10mm from heater surface. PID control for precise temperature. Solid-state relay (SSR) for switching. Avoid on/off control for better life.
- Safety Systems: Over-temperature protection recommended. Ground fault protection for personnel safety. High-temp alarm system. Proper guarding to prevent contact. Lockout/tagout procedures for maintenance. Regular inspection of clamp tightness.
Customer Success Stories
Case 1: Injection Molding Shop (Turkey)
Application: Household goods injection molding, 20 machines
Challenge: High heater costs affecting competitiveness, frequent replacements needed
Solution: 1kW mica band heaters, standard sizes, 500+ units over 2 years
Results: HEATER COSTS REDUCED BY 40% vs premium ceramic. Average life 18+ months in 3-shift operation.
Client Quote: “HT-Heater UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS – quality is excellent for the price. Great value.” – Operations Manager
Case 2: Extrusion Manufacturer (India)
Application: PVC pipe extrusion, 8 production lines
Challenge: Budget constraints but need reliable heating for continuous operation
Solution: 1kW mica heaters with J-type thermocouples, 150 zones
Results: 99.2% UPTIME ACHIEVED. Heater failure rate less than 2% per year. Excellent value proposition.
Client Quote: “30+ YEARS MANUFACTURING EXPERIENCE shows in the consistent quality. Very reliable for our process.” – Technical Director
Case 3: Laboratory Equipment OEM (UK)
Application: Small-scale extruder for universities and R&D labs
Challenge: Need cost-effective heating for academic budget machines
Solution: Standard mica band heaters in 25mm, 40mm, 60mm widths, 100 units/year
Results: MACHINES REMAIN COMPETITIVELY PRICED. Heater performance meets research requirements. Happy customers.
Client Quote: “The QUALITY ASSURANCE and standard sizing make procurement easy. Perfect for our market.” – Product Manager
Pricing & Procurement Options
Sample Orders: Available for testing. Samples are paid. Contact sales for sample pricing and delivery. All samples UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.
Standard Production: MOQ 10 pieces. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE ensures consistent quality. Volume discounts for 50+ units. Standard models in stock for immediate shipment.
Custom Configurations: Custom diameters, wattages, voltages, widths, lead configurations. Thermocouple integration options. Engineering support included. All custom heaters UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.
Lead Times: Standard: 7-10 days production. Custom: 10-15 days. Samples: 5-7 days. Rush service available for urgent requirements.
Global Logistics: Worldwide shipping via UPS, DHL, FedEx, EMS, TNT or the shipping agent as your request. Every shipment backed by 30+ YEARS MANUFACTURING EXPERIENCE.
Global Certifications & Compliance
- CE Marking
Conforms to European directives
Health, safety, environmental protection - LVD Compliance
Low Voltage Directive
Electrical safety requirements - RoHS Compliant
Restriction of Hazardous Substances
Environmentally safe materials - ISO 9001
Quality Management System
Rigorous quality control processes
Quality Documentation: Certificate of Conformity and test reports available. Every unit UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS before shipment.
Comprehensive After-Sales Support
Warranty: 1 Year Standard Warranty.
Technical Support: Application engineering for heater sizing and placement. Temperature control integration guidance. Installation troubleshooting assistance.
Service Network: BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE. UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS ensures reliability. Global technical support available.
Quality Commitment: Material traceability documentation. Replacement parts in stock. Repair evaluation service provided.
Ready for Cost-Effective Heating Solutions?
Next Steps:
- 📧 Request Custom Quote – Specify your barrel diameter and wattage
- 📄 Download Specifications – Technical details and dimensions
- 🔧 Free Application Review – Optimize your heating design
- 📦 Order Evaluation Samples – Test in your equipment
- 📞 Contact Heating Specialists – Response within 2 hours
HT-Heater.com – Industrial Heating Solutions
30+ YEARS MANUFACTURING EXPERIENCE | UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS | CE LVD RoHS ISO 9001
Mica Band Heaters | Cost-Effective | Custom Solutions | Global Support
