Core Value: Premium mold heater engineered for high-temperature plastic injection molding applications. Incoloy 800 sheath provides exceptional heat resistance up to 750°C. Compact 12mm diameter with 800W power density ensures rapid mold temperature control and eliminates cold slugs. Designed for 30+ YEARS MANUFACTURING EXPERIENCE and UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS.
- ✓ **Max Temperature: 750°C** (Incoloy 800 sheath)
- ✓ **High Watt Density:** Optimized for fast heat-up
- ✓ **Precision Fit:** 12mm diameter tolerance control
- ✓ **Long Lifespan:** Designed for continuous operation
- ✓ **Mold-Focused:** Eliminates cold slugs, reduces cycle time
- ✓ **Global Standards:** CE, LVD, RoHS, ISO 9001 certified
- ✓ **Reliable Quality:** UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS
Technical Specifications & Performance Data
| Parameter | Standard Value | Customizable Range | Notes |
|---|---|---|---|
| Voltage Rating | 220V AC (single-phase) | 110V – 480V AC/DC | Standard for mold applications |
| Power Rating | 800W | 500W – 1500W | High watt density optimized |
| Sheath Material | Incoloy 800 | SS304, SS316L | 750°C max temperature |
| Diameter | 12mm | 8mm – 20mm | Precision tolerance control |
| Heated Length | 80mm | 30mm – 300mm | Custom length available |
| Cold Zone | 25mm (head end) | Custom 15-50mm | Protects connection |
| Max Temperature | 750°C | 650°C (SS304) | Incoloy 800 advantage |
| Watt Density | Optimized for molds | Up to 25 W/cm² | Rapid mold heating |
| Lead Wire | 300mm Fiberglass | PTFE, Silicone | High temperature rated |
| Dielectric Strength | 2000V AC minimum | No breakdown | UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS |
| Insulation Resistance | ≥ 100MΩ | High reliability | UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS |
| Warranty | 1 Year Standard | Quality assurance | COMPREHENSIVE QUALITY ASSURANCE |
Industrial Applications & Solutions
- Plastic Injection Molding: Nozzle heating, hot runner systems, mold temperature control. Incoloy 800 prevents material degradation at high temps. Precision fit eliminates air gaps for uniform heating.
- Hot Runner Manifolds: Direct insertion into manifold bores. Single-head design simplifies wiring. High watt density ensures rapid temperature recovery.
- Packaging Molds: Thin-wall packaging (caps, closures). Fast cycle times require rapid heat-up. Cold zone prevents seal failure.
- Automotive Parts Molding: Engine components, interior trim. High-temperature engineering plastics (PPS, PEEK). Reliable performance for 24/7 production.
- Medical Device Molding: Cleanroom compatibility. Material traceability documentation. Consistent heating for tight tolerances.
- Rubber & Silicone Molding: High-temperature curing applications. Long heated length options. Durable for compression/transfer molds.
HT-Heater vs Standard Market Heaters
| Feature | HT-Heater | Standard Market | Your Advantage |
|---|---|---|---|
| Material Grade | Incoloy 800 genuine | SS304 (lower temp) | 150°C higher temp capability |
| Diameter Tolerance | ±0.05mm precision | ±0.1mm variance | Perfect mold fit, no rework |
| Heat Treatment | Annealed & stress-relieved | As-drawn condition | Longer life, less drift |
| Lead Wire Anchoring | High-temp epoxy seal | Silicone seal (lower temp) | No lead wire failure |
| Cold Zone Precision | ±2mm controlled | ±5mm typical | Consistent mold protection |
| Manufacturing Experience | 30+ YEARS EXPERIENCE | 5-10 years typical | Proven reliability record |
| Quality Assurance | UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS | Basic spot checks | ZERO DEFECT DELIVERY |
| Technical Support | Mold heating specialists | General support | Application-specific solutions |
Installation & Integration Guidelines
- Mold Bore Compatibility: Designed for 12mm bore H7 tolerance; Minimum bore depth: 100mm; Recommended fit: 0.02-0.05mm clearance; Vacuum brazed manifolds OK; Aluminum & steel molds compatible.
- Electrical Connection: Standard fiberglass leads 300mm; High-temp ceramic terminal block; M4 ring terminal included; Wire gauge: AWG16 (800W); Voltage tolerance: ±10%.
- Temperature Control: Compatible with all PID controllers; J/K thermocouple integration; RTD sensor option; PWM SSR control; Soft-start recommended.
- Wiring Best Practices: Keep cold zone outside melt zone; Avoid lead wire bending; Use ceramic bead insulation; Strain relief at termination; Minimum 2mm air gap at tip.
Customer Success Stories
Case 1: Automotive Parts Molder (Germany)
Application: PPS injection molding for engine components
Challenge: Standard SS304 heaters failing at 380°C melt temperature
Solution: 12mm 800W Incoloy 800 heaters, 48 units per mold
Results: 24 months continuous operation, zero failures. Cycle time reduced 12% due to faster heat-up.
Client Quote: “Incoloy 800 is a game-changer for high-temp plastics. HT-Heater’s precision fit eliminated our leaking issues.” – Head of Engineering
Case 2: Medical Device Manufacturer (USA)
Application: Cleanroom molding of surgical implants (PEEK)
Challenge: Strict material traceability & consistency
Solution: Material certs, 100% testing, single-head design
Results: Passed FDA audit, validated thermal performance. Zero out-of-spec parts in 18 months.
Client Quote: “UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS is not just a claim. Their documentation is impeccable.” – Quality Manager
Pricing & Procurement Options
Sample Program: Available for testing and validation. Contact sales for sample pricing and lead times.
Bulk Orders: MOQ 10 pieces standard. Volume discounts available for 50+ units. 30+ YEARS MANUFACTURING EXPERIENCE ensures consistent quality.
Custom Orders: Custom wattage, length, voltage available. Engineering review required. UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS for all custom designs.
Lead Times: Standard: 7-10 days production. Custom: 10-14 days. Samples: 5-7 days.
Payment & Shipping: Standard payment terms apply. Global shipping via express, air, or sea freight.
Global Certifications & Compliance
Our Mold Heaters meet the following international standards (Based on our available certifications):
- CE Marking
Conforms to European standards
Health, safety, environmental protection - LVD Compliance
Low Voltage Directive
Electrical safety requirements - RoHS Compliant
Restriction of Hazardous Substances
Environmentally safe materials - ISO 9001
Quality Management System
30+ YEARS MANUFACTURING EXPERIENCE
Documentation: Material Test Reports, and Inspection Certificates available upon request. Every heater UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS before shipment.
Comprehensive After-Sales Support
Warranty: 1 Year Standard Warranty against manufacturing defects. COMPREHENSIVE QUALITY ASSURANCE process ensures reliability.
Technical Support: Application engineering support for mold heating design. Temperature controller compatibility guidance. Troubleshooting for installation issues.
Quality Commitment: BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE. Every heater UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS. Material traceability documentation available.
Service Network: Global support network for technical inquiries. Replacement parts and accessories available. Repair service for evaluation and analysis.
Optimize Your Mold Heating Today
Based on 30+ YEARS MANUFACTURING EXPERIENCE, we deliver:
- ✓ Request Custom Quote – Tailored to your mold specifications
- ✓ Download Technical Datasheet – Detailed performance curves
- ✓ Speak with Application Engineer – Mold heating optimization
- ✓ Order Evaluation Samples – Test in your application
- ✓ Request CAD Model – Integration into your design
HT-Heater.com – Your Mold Heating Specialist
30+ YEARS MANUFACTURING EXPERIENCE | UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS | CE LVD RoHS ISO 9001
Precision Mold Heaters | Custom Solutions | Global Technical Support
