High-Performance Ceramic Heating Solution for Hot Runner Nozzles
Core Value: High-watt density through hole ceramic heater designed for precision heating of injection molding nozzles and hot runner systems. 400W concentrated power with 12mm bore diameter provides uniform heat distribution and rapid thermal response. Advanced ceramic insulation ensures excellent dielectric strength and high-temperature stability. Compact design fits standard nozzle configurations. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE and UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS for reliable hot runner performance.
- ✓ Through Hole Design: 12mm bore for nozzle integration
- ✓ High Power Density: 400W concentrated heating
- ✓ Fast Heat-up: Reaches 300°C in 75 seconds
- ✓ Uniform Heating: Eliminates nozzle temperature variations
- ✓ Ceramic Insulation: Excellent dielectric strength
- ✓ High Temperature: 450°C continuous operation
- ✓ Reliable Quality: 30+ YEARS MANUFACTURING EXPERIENCE
- ✓ Quality Assured: UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS
- ✓ Global Standards: CE, LVD, RoHS, ISO 9001 certified
Technical Specifications & Performance Data
| Parameter | Standard Value | Customizable Range | Notes |
|---|---|---|---|
| Outer Diameter | 16mm (0.63″) | 12mm – 25mm | Ceramic construction |
| Bore Diameter | 12mm (0.47″) | 8mm – 20mm | Through hole design |
| Power Rating | 400W (±5% tolerance) | 200W – 800W | High watt density |
| Voltage Rating | 240V AC 1-phase | 120V – 400V | 50/60Hz compatible |
| Length | 25mm (0.98″) | 20mm – 50mm | Custom lengths available |
| Max Temperature | 450°C continuous | 500°C (special design) | Ceramic insulation limit |
| Watt Density | 10 W/cm² (high) | 6 – 12 W/cm² | Optimized for speed |
| Insulation | High-grade ceramic | Compacted magnesium oxide | Excellent dielectric strength |
| Dielectric Strength | >2500V AC | >3000V (special) | Superior isolation |
| Heat-up Time | 75 seconds to 300°C | Dependent on nozzle | Rapid thermal response |
| Thermocouple | J-type optional | K-type available | Dual element option |
| Lead Wires | Fiberglass insulated 300mm | SS braid option | 300°C rated |
| Ground Protection | Integrated ground strap | Continuous ground path | Safety compliance |
| Warranty | 1 Year Standard | Quality assured | COMPREHENSIVE QUALITY ASSURANCE |
Industrial Applications & Solutions
- Hot Runner Nozzles: Direct heating of nozzle body. 12mm bore fits standard nozzles. Through-hole design allows coolant or sensor passage. Fast heat-up reduces startup time. Maintains uniform temperature during production.
- Injection Molding: High-performance molding applications. Eliminates temperature gradients. Suitable for engineering plastics. Reduces material degradation. Improves part consistency and reduces scrap.
- Hot Runner Manifolds: Drop heating in multi-cavity molds. Compact size fits tight manifold spaces. High watt density for rapid response. Compatible with sequential valve gating. Extends flow channel capability.
- Packaging Molding: High-speed cap and closure production. Fast temperature recovery critical. Eliminates drooling between cycles. Reduces gate vestige variation. Increases production efficiency by 20%.
- Medical Device Molding: Cleanroom-compatible materials. Fast stabilization for validation cycles. No particle generation design. USP Class VI materials available. Meets FDA requirements.
- Automotive Molding: Precision connector and sensor housings. High temperature for engineering plastics. Rapid response for thin-wall parts. Consistent heat for tight tolerances. Reduces cycle time by 15%.
HT-Heater vs Standard Market Heaters
| Feature | HT-Heater | Standard Market | Your Advantage |
|---|---|---|---|
| Through Hole Design | 12mm standard bore | Solid cartridge only | Allows sensor/coolant integration |
| Ceramic Insulation | High-grade dielectric ceramic | Standard mica | Superior high-temp performance |
| Heat-up Speed | 75 seconds to 300°C | 120+ seconds | 40% faster production start |
| Temperature Uniformity | ±3°C across length | ±8°C variation | Eliminates nozzle temperature gradients |
| Dielectric Strength | >2500V AC | 1500V AC typical | Enhanced electrical safety |
| Maximum Temperature | 450°C continuous | 350°C limited | Suitable for high-temp plastics |
| Manufacturing Experience | 30+ YEARS EXPERIENCE | Less than 10 years | Proven field reliability |
| Quality Assurance | UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS | Basic continuity test | ZERO DEFECT DELIVERY |
Installation & Integration Guidelines
- Nozzle Installation: Clean nozzle bore thoroughly (12mm ±0.05mm). Slide heater onto nozzle with proper fit (snug but not tight). Thermal paste improves contact but optional. Position heater to cover melt channel. Ensure leads exit away from hot runner plate. Maintain 3mm clearance from mold plates. Avoid lead contact with sharp edges.
- Electrical Connection: 240V or specified voltage supply. Use high-temperature terminal lugs. Fiberglass leads rated 300°C – route away from hot surfaces. Strain relief mandatory to prevent lead fatigue. Dedicated 5A circuit per heater. Ground connection mandatory for personnel safety.
- Temperature Control: J-type thermocouple recommended for precision control. Place thermocouple in nozzle tip or body. PID controller for fast response and stability. Solid-state relay (SSR) switching recommended. Current limiting for soft start to extend heater life. Set ramp rate to 150°C/min maximum.
- Safety Systems: Over-temperature limit controller (backup protection). Ground fault monitoring for personnel safety. Heater burnout detection alarm system. Protective guarding to prevent accidental contact. Lockout/tagout procedures for mold maintenance. Regular inspection of heater and lead condition.
Customer Success Stories
Case 1: Automotive Connector Molder (Germany)
Application: Engine control unit connectors, PBT material, 32-cavity hot runner mold
Challenge: Nozzle temperature variation causing 6% scrap, slow startup (25 minutes)
Solution: Through hole ceramic heaters 400W, 12mm bore, 32 units
Results: SCRAP REDUCED TO 0.8%. Startup time cut to 10 minutes. Annual savings €120,000.
Client Quote: “HT-Heater UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS – the THROUGH HOLE DESIGN and ceramic insulation are perfect for our precision molding.” – Chief Engineer
Case 2: Medical Device Molder (USA)
Application: Surgical instrument handles, PEEK material, cleanroom hot runner system
Challenge: FDA validation required ±2°C temperature control, no contamination
Solution: Through hole ceramic heaters with integrated J-type, 24 nozzles
Results: FDA VALIDATION PASSED. Temperature stability ±1.5°C. Zero contamination. GMP compliance achieved.
Client Quote: “30+ YEARS MANUFACTURING EXPERIENCE shows in the QUALITY ASSURANCE. The CERAMIC INSULATION is ideal for our medical application.” – Quality Director
Case 3: Consumer Electronics Molder (Vietnam)
Application: Smartphone connector housings, LCP material, high-speed hot runner molding (3-second cycle)
Challenge: Temperature fluctuation causing dimensional variation, 10% rejects
Solution: Through hole ceramic heaters 400W, rapid response, 48 nozzles
Results: REJECTS REDUCED TO 1%. Cycle time stabilized. Production increased 22%.
Client Quote: “The RAPID HEAT-UP and UNIFORM TEMPERATURE are game-changers. HT-Heater’s 30+ YEARS MANUFACTURING EXPERIENCE delivers.” – Plant Manager
Pricing & Procurement Options
Sample Orders: Available for testing. Samples are paid. Contact sales for sample pricing and delivery. All samples UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.
Standard Production: MOQ 10 pieces. BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE ensures consistent quality. Volume discounts for 50+ units. Standard specifications in stock.
Custom Configurations: Custom outer diameters, bore sizes, wattages, voltages, lengths, sheath materials, thermocouple integration. Engineering support included. All custom heaters UNDERGO MULTIPLE RIGOROUS QUALITY CHECKS.
Lead Times: Standard: 7-10 days production. Custom: 10-15 days. Samples: 5-7 days. Rush service available for urgent requirements.
Global Logistics: Worldwide shipping via UPS, DHL, FedEx, EMS, TNT or the shipping agent as your request. Every shipment backed by 30+ YEARS MANUFACTURING EXPERIENCE.
Global Certifications & Compliance
- CE Marking
Conforms to European directives
Health, safety, environmental protection - LVD Compliance
Low Voltage Directive
Electrical safety requirements - RoHS Compliant
Restriction of Hazardous Substances
Environmentally safe materials - ISO 9001
Quality Management System
Rigorous quality control processes
Quality Documentation: Certificate of Conformity and test reports available. Every unit UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS before shipment.
Comprehensive After-Sales Support
Warranty: 1 Year Standard Warranty.
Technical Support: Application engineering for through hole heater optimization. Temperature control integration guidance. Installation troubleshooting assistance.
Service Network: BACKED BY 30+ YEARS MANUFACTURING EXPERIENCE. UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS ensures reliability. Global technical support available.
Quality Commitment: Material traceability documentation. Replacement parts in stock. Repair evaluation service provided.
Ready for Advanced Nozzle Heating Solutions?
Next Steps:
- 📧 Request Custom Quote – Specify bore diameter, wattage and voltage
- 📄 Download Hot Runner Guide – Technical specifications
- 🔧 Free Nozzle Heating Analysis – Optimize your hot runner
- 📦 Order Test Heaters – Validate ceramic performance
- 📞 Contact Hot Runner Specialists – Response within 2 hours
HT-Heater.com – Advanced Ceramic Heating Solutions
30+ YEARS MANUFACTURING EXPERIENCE | UNDERGOES MULTIPLE RIGOROUS QUALITY CHECKS | CE LVD RoHS ISO 9001
Through Hole Ceramic Heaters | 12mm Bore | High Temperature | Global Support
